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Home >> Geo >> 1992 >> Storm Base, 2D Hatchback, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.6L 4-CYL - VIN [6] & 1.8L 4-CYL - VIN [8] >> Removal & Installation >> Timing Belt >> Installation (1.6L SOHC)

Installation (1.6L SOHC)

  1. Rotate camshaft so locating dowel on camshaft sprocket is at 12 o'clock position and timing mark aligns with cylinder head surface. See Figure .
  2. Ensure timing mark (notch) on rear of crankshaft sprocket aligns with timing mark on oil pump. See Fig 1 . Install timing belt over crankshaft sprocket, tensioner pulley, water pump and camshaft sprocket.
    Fig 1: Aligning Crankshaft Sprocket Timing Groove With Mark On Oil Pump (SOHC)
    G00019657Courtesy of GENERAL MOTORS CORP.
  3. Insert a hex wrench into the tensioner pulley hex hole. Rotate pulley counterclockwise to tension the belt. Hold pulley stationary, and temporarily tighten the bolt.
  4. Turn the crankshaft 2 complete counterclockwise revolutions and align the crankshaft timing sprocket mark with mark on oil pump. See Fig 1 .
  5. Loosen timing belt tensioner pulley bolt. Insert a hex wrench into the tensioner pulley hex hole. Rotate pulley counterclockwise to tension the belt. Hold pulley stationary, and tighten pulley bolt to specification. See TORQUE SPECIFICATIONS  .
  6. Move crankshaft back to about 50 degrees BTDC and back to TDC of No. 4 cylinder. Align the crankshaft timing sprocket mark with mark on oil pump. See Fig 1 . Rotate camshaft so locating dowel on camshaft sprocket is at 12 o'clock position and timing mark aligns with cylinder head surface. See Figure .
  7. Measure timing belt deflection. See Fig 2 . If deflection is not 0.63-0.79" (16-20 mm) with 22 lbs. of pressure applied, readjust timing belt tension. Ensure camshaft and crankshaft timing marks are still aligned.
    Fig 2: Measuring Timing Belt Tension (SOHC)
    G00019654Courtesy of GENERAL MOTORS CORP.
  8. Raise and support vehicle. Install timing belt cover with 2 lower bolts. Tighten bolts. See TORQUE SPECIFICATIONS  .
  9. Install crankshaft pulley to crankshaft. Tighten side bolts and center bolts to specification. See TORQUE SPECIFICATIONS  .
  10. Install right side under cover. Lower vehicle.
  11. To install remaining components, reverse removal procedure. Tighten bolts to specification. See TORQUE SPECIFICATIONS  .