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Home >> Geo >> 1991 >> Prizm Base, 4D Hatchback, Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Removal & Installation - A/T >> Automatic R & I >> Prizm (Except GSi) >> Removal

Prizm (Except GSi): Removal

  1. Support engine from above with Engine Support Fixture (J-28467-A). Disconnect battery cables. Remove battery and tray. Remove air cleaner assembly.
  2. Disconnect throttle valve cable at throttle body. Disconnect ground cable at transaxle. Disconnect electrical connections, speedometer cable and control cables and brackets from transaxle.
  3. Disconnect and plug oil cooler lines from transaxle. On left side of engine compartment, remove brace that connects upper part of transaxle to transaxle mount. Remove transaxle-to-mount through bolt. Remove 2 upper transaxle-to-engine bolts.
  4. Raise and support vehicle. Drain transaxle fluid. Remove starter motor. Remove wheels. Remove lower splash shields. Remove nut and washer from the end of both axle shafts at hub assemblies.
  5. Remove tie rod nut from steering knuckles. Separate tie rods from steering knuckles. Remove lower ball joint-to-steering knuckle bolts. Separate lower control arms from steering knuckles.
  6. Remove brake caliper and rotor from steering knuckle. Using brass hammer, tap on axle shaft until it is free of hub assembly. Using slide hammer, and Shaft Puller (J-35762), pull axle shafts from transaxle.
  7. Remove 3 center crossmember-to-radiator support bolts. Remove transaxle mount bolts. Remove center crossmember-to-main crossmember bolts.
  8. Remove exhaust hanger bracket. Supporting main crossmember with jack, remove all bolts securing main crossmember and lower A-frame brackets to the body. Slowly lower main crossmember, being careful to support center crossmember.
  9. Remove torque converter-to-drive plate bolts. Support transaxle with jack. Remove remaining transaxle-to-engine bolts. Remove remaining transaxle mounts and lower transaxle from the vehicle. It may be necessary to lower engine slightly so transaxle can clear body.