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Home >> Geo >> 1991 >> Prizm Base, 4D Hatchback, Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Overhaul - A-240E/L, A-244L & A-245E >> On-Vehicle Service >> Control Valve Assembly >> Installation

Control Valve Assembly: Installation

  1. Install governor apply gasket. Hold valve body cam downward and install throttle cable in slot. Install manual valve connecting rod. Install control valve assembly. Ensure kickdown switch wire is not pinched under control valve assembly.
  2. Install control valve assembly bolts finger tight. Ensure proper length bolts are installed in proper location. See Figure. See CONTROL VALVE ASSEMBLY BOLT SPECIFICATIONS . Tighten bolts to 89 INCH lbs. (10 N.m). Connect solenoid connector(s). Install detent spring and tighten bolt to 89 INCH lbs. (10 N.m). Ensure manual valve lever contacts center of roller on detent spring. Using a plastic hammer, tap oil tubes into place.
  3. Install oil tube clamp and bolt and tighten bolt to 89 INCH lbs. (10 N.m). Install oil strainer. Install magnet in oil pan. Ensure magnet does not interfere with oil tubes. Install oil pan and gasket. Tighten oil pan bolts to 43 INCH lbs. (4.9 N.m). Install drain plug and tighten to 13 ft. lbs. (17 N.m). Fill transaxle with fluid and check for leaks.
CONTROL VALVE ASSEMBLY BOLT SPECIFICATIONS (1)

Letter ID In. (mm)
A-240E, A-240L, A-241L & A-243
"A", "B", "E", "I" & "L" 1.180 (30.00)
"C", "F", "G", "J" & "K" .787 (20.00)
"D" N/A
"H" 2.165 (55.00)
A-241E
"C" & "K" .787 (20.00)
"D" & "H" 1.850 (47.00)
All Others 1.180 (30.00)
A-244E
"A", "B", "E" & "L" 1.180 (30.00)
"H" 2.165 (55.00)
All Others .787 (20.00)
(1) For bolt locations, see Figure.