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Home >> Geo >> 1991 >> Metro XFi >> Repair and Diagnosis >> External Pages >> Different car >> Section 3 (1.3L 4-CYL - VINS [3,5] & 1.6L 4-CYL - VIN [0]) >> Overhaul >> Piston Pin Replacement

Piston Pin Replacement

WARNING: This page is about a different car, the 1989 Suzuki Swift, 1989 Suzuki Sidekick, and 1989 Suzuki Samurai. However, it is still accessible from the selected car via links, so may be relevant.
  1. Check piston pin-to-bore fit. Pin should press in piston smoothly by hand at room temperature. When assembling, apply engine oil to outside of pin and to piston pin bore.
  2. Position piston upward. Align piston, pin and rod with Piston Pin Remover/Installer (09910-38211) Press pin into piston using a hydraulic press. See Fig 1 .
Fig 1: Installing Piston Pin
G81635Courtesy of SUZUKI OF AMERICA CORP.
CAUTION: Spacer gap should be installed more than 45 degrees from side rail gaps. Rails should turn smoothly when installed.
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