Valve Guides
WARNING: This page is about a different car, the 1991 Suzuki Swift, 1991 Suzuki Sidekick, and 1991 Suzuki Samurai. However, it is still accessible from the selected car via links, so may be relevant.
- Check valve stem-to-guide clearance. If clearance exceeds specification, replace with oversize valve guide. See CYLINDER HEAD table under ENGINE SPECIFICATIONS.
- On Sidekick and Swift SOHC, use Valve Guide Remover (09916-46010). On Swift DOHC, use Valve Guide Remover (09916-44910). On Samurai, use Valve Guide Remover (09916-44511). Drive old guide out.
- Ream guide bore in cylinder head with 12-mm Reamer (09916-37310) for SOHC engines and 11-mm Reamer (09916-38210) for DOHC engines. Heat cylinder head to 176-212°F (80-100°C).
- Using Valve Guide Installer (09917-88210 for SOHC or 09916-56020 for DOHC), drive in new oversized valve guide until valve guide installer contacts cylinder head.
- Valve guide protrusion is .55" (14.0 mm) for SOHC engines and .91" (23.0 mm) for DOHC engines. Ream valve guide with 7-mm Reamer (09916-34520) for SOHC engines or 5.5-mm Reamer (09916-34550) for DOHC engines.
- Clean valve guide bore after reaming. Install valve and ensure valve stem oil clearance is correct. See CYLINDER HEAD table under ENGINE SPECIFICATIONS.