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Home >> Genesis >> 2024 >> GV80 3.5T >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (Intake And Exhaust System - 2.5L) >> Water Cooled Intercooler >> Repair Procedures >> Removal and installation

Removal and installation

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.

    (Refer to General Information - "LIFT AND SUPPORT POINTS ")

  1. Disconnect the negative battery terminal.
  2. Drain the water cooled intercooler coolant.

    (Refer to Cooling System - "COOLANT ")

  3. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the intercooler outlet hose (A).
    G16769535Courtesy of HYUNDAI MOTOR AMERICA

    Information 

    • When disconnecting the intercooler hose, pull the quick connector clamp (A) in the direction of the arrow, as shown in the below illustration.
    G16769536Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the RCV hose (A).
    G16769537Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the intercooler inlet hose (A).
    G16769538Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the EWP water hose (A).
    G16769539Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the EWP connector (A).
    G16769540Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the RCV solenoid connector (A) and hose (B).
    G16769541Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the water cooled intercooler assembly (A).
    G16769542Courtesy of HYUNDAI MOTOR AMERICA
    G16769543Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the EWP mounting bracket (A) and then Disconnect the water hose (B).
    G16769544Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the EWP mounting bracket (A).
    G16769545Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the RCV (A).
    G16769546Courtesy of HYUNDAI MOTOR AMERICA
  14. Install in the reverse order of removal