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Home >> Genesis >> 2024 >> GV70 2.5T >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Intake And Exhaust System - 3.5L) >> Intake Manifold >> Removal And Installation

Removal And Installation

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the battery negative terminal from the trunk room.
  2. Remove the engine cover.

    (Refer to Engine and Transmission Assembly - "ENGINE COVER ")

  3. Remove the LH and RH air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the surge tank.

    (Refer to Intake and Exhaust System - "SURGE TANK ")

  5. Remove the low pressure fuel feed pipe (A) after loosening the mounting nuts.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G16848107Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the intake manifold (A) with the low pressure delivery pipe.

    Tightening torque: 

    1st step: 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft)

    2nd step: 26.5 - 31.4 N.m (2.7 - 3.2 kgf.m, 19.5 - 23.1 lb.ft)

    G16848108Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing, replace with a new gasket.
  7. Remove the low pressure delivery pipe.

    (Refer to Engine Control/Fuel System - "DELIVERY PIPE ")

  8. Install in the reverse order of removal.
    NOTE:
    • When installing the intake manifold, tighten the bolts with pre-torque first, and then tighten the bolts with specified torque in the sequence shown.
      • 1st step (A ~ H): 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb.ft)
      • 2nd step (1 ~ 8): 26.5 - 31.4 N.m (2.7 - 3.2 kgf.m, 19.5 - 23.1 lb.ft)

      3rd step: Repeat 2nd step twice or more.

    • When assembling the intake manifold mounting bolts, be careful not to damage the MPI wiring.
Fig 1: Intake Manifold Mounting Bolts Tightening Sequence
G16848109Courtesy of HYUNDAI MOTOR AMERICA