LEMON Manuals: Even more car manuals for everyone
Home >> Genesis >> 2024 >> GV70 2.5T >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 2.5L >> Fuel Tank >> Removal And Installation

Removal And Installation

  1. Release the residual pressure in fuel line.

    Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the rear seat cushion assembly.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  4. Remove the seat folding cable bracket (A).
    G16847085Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the fuel pump service cover (A) after loosening the mounting screws.
    G16847086Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the fuel pump connector (A).
  7. Disconnect the fuel pressure sensor connector (B).
  8. Disconnect the fuel tank pressure sensor connector (C).
    G16847087Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the fuel feed tube quick-connector (A).
    G16847088Courtesy of HYUNDAI MOTOR AMERICA
  10. Lift the vehicle.
  11. Remove the propeller shaft assembly.

    (Refer to Driveshaft and Axle - "PROPELLER SHAFT ASSEMBLY ")

  12. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  13. Disconnect the fuel filler hose (A).
    G16847089Courtesy of HYUNDAI MOTOR AMERICA
  14. Disconnect the vapor hose quick-connector (A).
    G16847090Courtesy of HYUNDAI MOTOR AMERICA
  15. Support the fuel tank with jack (A).
    G16847091Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Put a rubber block between the fuel tank and the jack to prevent damage to the fuel tank.
  16. Remove the fuel tank band (A) after loosening the mounting bolts and nuts.
  17. Remove the fuel tank installation bolts (B) and then remove the fuel tank.

    Tightening torque: 

    39.2 - 54.0 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb-ft)

    G16847092Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When removing the fuel tank, be careful the damage to the ventilation quick-connector.
  18. Install in the reverse order of removal.