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Home >> Genesis >> 2024 >> GV70 2.5T >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake And Exhaust System - 2.5L >> Water Cooled Intercooler >> Removal And Installation

Removal And Installation

  1. Disconnect the negative battery terminal.
  2. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  3. Drain the water cooled intercooler coolant.

    (Refer to Cooling System - "WATER COOLED INTERCOOLER COOLANT ")

  4. Remove the intercooler outlet hose (A).
    G16846660Courtesy of HYUNDAI MOTOR AMERICA

    Information 

    • When disconnecting the intercooler hose, pull the quick connector clamp (A) in the direction of the arrow, as shown in the below illustration.
    G16846661Courtesy of HYUNDAI MOTOR AMERICA
  5. Disconnect the RCV hose (A).
    G16846662Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the intercooler inlet hose (A).
    G16846663Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the EWP water hose (A).
    G16846664Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the EWP connector (A).
    G16846665Courtesy of HYUNDAI MOTOR AMERICA
  9. Disconnect the RCV solenoid connector (A) and hose (B).
    G16846666Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the water cooled intercooler assembly (A).

    Tightening torque:  21.6 - 25.5 N.m (2.2 - 2.6 kgf.m, 15.9 - 18.8 lb-ft)

    G16846667Courtesy of HYUNDAI MOTOR AMERICA
    G16846668Courtesy of HYUNDAI MOTOR AMERICA
  11. Remove the EWP mounting bracket (A) and then Disconnect the water hose (B).
    G16846669Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the EWP mounting bracket (A).
    G16846670Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the RCV (A).
    G16846671Courtesy of HYUNDAI MOTOR AMERICA
  14. Install in the reverse order of removal
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