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Home >> Genesis >> 2024 >> GV70 2.5T >> Repair and Diagnosis >> Electrical >> Gauges >> Crash Pad >> Cowl Cross Bar Assembly >> Replacement

Cowl Cross Bar Assembly: Replacement

CAUTION:
  • When removing with a flat - tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • Put on gloves to prevent hand injuries.
NOTE:
  • Take care not to bend or scratch the trim and panels.
  1. Remove the main crash pad assembly.

    Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  2. Remove the cowl top cover.

    (Refer to "COWL TOP COVER ")

  3. Remove the front wiper motor.

    (Refer to Body Electrical System - "FRONT WIPER MOTOR ")

  4. Remove both sides of front seat assembly.

    (Refer to Front Seat - "FRONT SEAT ASSEMBLY ")

  5. Remove the cowl side trim.

    (Refer to Interior Trim - "COWL SIDE TRIM ")

  6. remove the accelerator pedal module.

    (Refer to Engine Control/Fuel System - "ACCELERATOR POSITION SENSOR (APS) ")

  7. Disconnect the smart key antenna connector (A).
    G16855390Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the airbag control module (SRSCM) connector (A).
    G16855391Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the rear air duct (B) and then separate the floor carpet (A) backwards.
    G16855392Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the rear heating duct (A).
    G16855393Courtesy of HYUNDAI MOTOR AMERICA
  11. Loosen the mounting nuts and through bolts in the frontal area and lower the steering column.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  12. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.

    [LH] 

    G16855394Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16855395Courtesy of HYUNDAI MOTOR AMERICA
  13. Disconnect the passenger compartment junction box connectors (A).
    G16855396Courtesy of HYUNDAI MOTOR AMERICA
  14. Disconnect the multi box connectors (A).

    [LH] 

    G16855397Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16855398Courtesy of HYUNDAI MOTOR AMERICA
  15. Loosen the mounting screw, remove the shower duct (A).

    [LH] 

    G16855399Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16855400Courtesy of HYUNDAI MOTOR AMERICA
  16. Disconnect the heater and blower unit connectors.

    [LH] 

    1. Disconnect the console temperature control actuator connector (A) and console ON/OFF actuator connector (B).
      G16855401Courtesy of HYUNDAI MOTOR AMERICA
    2. Disconnect the evaporator temperature sensor connector (A).
      G16855402Courtesy of HYUNDAI MOTOR AMERICA
    3. Disconnect the joint connector (A).
    G16855403Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    1. Disconnect the console mode control actuator connector (A).
      G16855404Courtesy of HYUNDAI MOTOR AMERICA
    2. Disconnect the console temperature control actuator A connector (A).
      G16855405Courtesy of HYUNDAI MOTOR AMERICA
    3. Disconnect the passenger mode control actuator connector (A) and passenger temperature control actuator connector (B).
      G16855406Courtesy of HYUNDAI MOTOR AMERICA
    4. Disconnect the power mosfet connector (A).
      G16855407Courtesy of HYUNDAI MOTOR AMERICA
    5. Disconnect the heater control unit connector (A).
      G16855408Courtesy of HYUNDAI MOTOR AMERICA
    6. Disconnect the intake actuator connector (A).
      G16855409Courtesy of HYUNDAI MOTOR AMERICA
    7. Disconnect the blower motor connector (A).
    G16855410Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the plug hole (A) and then loosen the mounting bolts (B).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G16855411Courtesy of HYUNDAI MOTOR AMERICA
  18. Loosen the engine room cowl cross bar assembly mounting bolts (A).
    G16855412Courtesy of HYUNDAI MOTOR AMERICA
  19. Loosen the heater & blower unit mounting bolt (A).
    G16855413Courtesy of HYUNDAI MOTOR AMERICA
  20. Loosen the mounting bolts and remove the cowl cross bar assembly (A).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G16855414Courtesy of HYUNDAI MOTOR AMERICA
  21. To install, reverse removal procedure.

    Information 

    • Make sure the crash pad fits onto the guide pins correctly.
    • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
    • Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
    • Enter the anti-theft code for the radio, then enter the customer's radio station presets.
    • Make sure that each of the assembly components operates properly.
    • Replace any damaged clips (or pin-type retainers).
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