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Joint Assembly (Transaxle Side): Installation

CAUTION:
  • When assembling, be careful not to let dust and foreign substances enter.
  • Driveshaft joints require special grease, so do not add any other type of grease.
  • Boot bands must use the new one.
  1. Install the transaxle side boot (A) and boot band (B) on the driveshaft.
    NOTE:
    • Put the boot band (B) first on the drive shaft before installing the boot (A).
    G16854314Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the boot, seats in the mounting part (A).
    G16854315Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the spider assembly (A) on the shaft (B), then press it using a mallet.
    G16854316Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the spider assembly (A), install it in the correct direction.
    • Installing in the wrong direction can cause secondary quality problems.
      G16854317Courtesy of HYUNDAI MOTOR AMERICA
    • When installing the spider assembly, install it according to the boot shape.
    G16854318Courtesy of HYUNDAI MOTOR AMERICA
  3. Install the snap ring (A) using the snap ring pliers.
    G16854319Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When replacing the joint assembly, use the new one provided in the joint kit.
    • The snap ring must be new.
    • After installing the snap ring, make sure that there are only 2 - 3 splines in position (A).
    G16854320Courtesy of HYUNDAI MOTOR AMERICA
  4. Apply specified grease inside the joint housing (A) and boot (B).
    G16854321Courtesy of HYUNDAI MOTOR AMERICA
    G16854322Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Use the grease provided with the joint/boot kit.
    • Apply about 70% grease to the housing (A) and about 30% grease to the boot (B).
    • Driveshaft joints require special grease, so do not add any other type of grease.
  5. Install the transaxle side joint housing (A).
    G16854323Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the housing, turn the boot to fit each other.
    • If the shape of housing and boot does not fit, there is a possibility of leakage due to the gap. Be very careful.
    G16854324Courtesy of HYUNDAI MOTOR AMERICA
  6. Adjust the air inside the boot to normal as shown in table below.
    Normal Lack of air Too much air
    G16854325Courtesy of HYUNDAI MOTOR AMERICA
    G16854326Courtesy of HYUNDAI MOTOR AMERICA
    G16854327Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • After installing the joint housing, perform air bleeding by pressing it several times until no air is heard.
  7. Install the transaxle side joint large diameter (A) and small diameter (B) boot band.
    G16854328Courtesy of HYUNDAI MOTOR AMERICA
    Ear type Hook type Hook type [Low profile]
    SST (0K495-C5000) SST (09495-39100) SST (0K495-2W000)
    G16854329Courtesy of HYUNDAI MOTOR AMERICA
    G16854330Courtesy of HYUNDAI MOTOR AMERICA
    G16854331Courtesy of HYUNDAI MOTOR AMERICA
    G16854332Courtesy of HYUNDAI MOTOR AMERICA
    G16854333Courtesy of HYUNDAI MOTOR AMERICA
    G16854334Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Install in the following order: large diameter boot band → small diameter boot band.
    • Installing in the wrong order can cause leaks.
    • When installing the ear type boot band, check the clearance (A) as shown in illustration below.

      Clearance (A):  2.0 mm or less.

      G16854335Courtesy of HYUNDAI MOTOR AMERICA
    • When using the low profile hook type boot band, fit the SST tip (B) into the boot band hole (A) as shown in illustrations below.
      G16854336Courtesy of HYUNDAI MOTOR AMERICA
      G16854337Courtesy of HYUNDAI MOTOR AMERICA
  8. Install the front driveshaft.

    Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")

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