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Home >> Genesis >> 2023 >> GV70 2.5T Select >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Crash Pad >> Cowl Cross Bar Assembly >> Replacement

Cowl Cross Bar Assembly: Replacement

CAUTION:
  • When removing with a flat - tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • Put on gloves to prevent hand injuries.
NOTE:
  • Take care not to bend or scratch the trim and panels.
  1. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  2. Remove the cowl top cover.

    (Refer to "COWL TOP COVER ")

  3. Remove the front wiper motor.

    (Refer to Body Electrical System - "FRONT WIPER MOTOR ")

  4. Remove both sides of front seat assembly.

    (Refer to Front Seat - "FRONT SEAT ASSEMBLY ")

  5. Remove the cowl side trim.

    (Refer to Interior Trim - "COWL SIDE TRIM ")

  6. Remove the accelerator pedal module.

    (Refer to Engine Control/Fuel System - "ACCELERATOR POSITION SENSOR (APS) ")

  7. Disconnect the smart key antenna connector (A).
    G14754318Courtesy of HYUNDAI MOTOR AMERICA
  8. Disconnect the airbag control module (SRSCM) connector (A).
    G14754319Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the rear air duct (B) and then separate the floor carpet (A) backwards.
    G14754320Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the rear heating duct (A).
    G14754321Courtesy of HYUNDAI MOTOR AMERICA
  11. Loosen the mounting nuts and through bolts in the frontal area and lower the steering column.

    (Refer to Steering System - "STEERING COLUMN & SHAFT ")

  12. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.

    [LH] 

    G14754322Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14754323Courtesy of HYUNDAI MOTOR AMERICA
  13. Disconnect the passenger compartment junction box connectors (A).
    G14754324Courtesy of HYUNDAI MOTOR AMERICA
  14. Disconnect the multi box connectors (A).

    [LH] 

    G14754325Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14754326Courtesy of HYUNDAI MOTOR AMERICA
  15. Loosen the mounting screw, remove the shower duct (A).

    [LH] 

    G14754327Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G14754328Courtesy of HYUNDAI MOTOR AMERICA
  16. Disconnect the heater and blower unit connectors.

    [LH] 

    1. Disconnect the console temperature control actuator connector (A) and console ON/OFF actuator connector (B).
      G14754329Courtesy of HYUNDAI MOTOR AMERICA
    2. Disconnect the evaporator temperature sensor connector (A).
      G14754330Courtesy of HYUNDAI MOTOR AMERICA
    3. Disconnect the joint connector (A).
    G14754331Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    1. Disconnect the console mode control actuator connector (A).
      G14754332Courtesy of HYUNDAI MOTOR AMERICA
    2. Disconnect the console temperature control actuator A connector (A).
      G14754333Courtesy of HYUNDAI MOTOR AMERICA
    3. Disconnect the passenger mode control actuator connector (A) and passenger temperature control actuator connector (B).
      G14754334Courtesy of HYUNDAI MOTOR AMERICA
    4. Disconnect the power mosfet connector (A).
      G14754335Courtesy of HYUNDAI MOTOR AMERICA
    5. Disconnect the heater control unit connector (A).
      G14754336Courtesy of HYUNDAI MOTOR AMERICA
    6. Disconnect the intake actuator connector (A).
      G14754337Courtesy of HYUNDAI MOTOR AMERICA
    7. Disconnect the blower motor connector (A).
    G14754338Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the plug hole (A) and then loosen the mounting bolts (B).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G14754339Courtesy of HYUNDAI MOTOR AMERICA
  18. Loosen the engine room cowl cross bar assembly mounting bolts (A).
    G14754340Courtesy of HYUNDAI MOTOR AMERICA
  19. Loosen the heater & blower unit mounting bolt (A).
    G14754341Courtesy of HYUNDAI MOTOR AMERICA
  20. Loosen the mounting bolts and remove the cowl cross bar assembly (A).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G14754342Courtesy of HYUNDAI MOTOR AMERICA
  21. To install, reverse removal procedure.

    Information 

    • Make sure the crash pad fits onto the guide pins correctly.
    • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
    • Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
    • Enter the anti-theft code for the radio, then enter the customer's radio station presets.
    • Make sure that each of the assembly components operates properly.
    • Replace any damaged clips (or pin-type retainers).
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