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Home >> Genesis >> 2022 >> GV80 3.5T Advanced+ >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Engine And Transmission Assembly (R & I) - 2.5L) >> Engine & Transmission Assembly >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.

    (Refer to General Information - "LIFT AND SUPPORT POINTS ")

NOTE:
  • Use fender covers to avoid damaging painted surfaces.
  • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

Information 

  1. Disconnect the battery negative terminal.
  2. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  3. Remove the air duct.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  4. Remove the air cleaner assembly.

    (Refer to Intake and Exhaust System - "AIR CLEANER ")

  5. Remove the engine under cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE ROOM UNDER COVER ")

  6. Drain the engine coolant.

    (Refer to Cooling System - "COOLANT ")

  7. Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.

    (Refer to Heating, Ventilation Air conditioning - "REPAIR PROCEDURES ")

  8. Remove the engine room side cover (A).

    [RH] 

    G14720708Courtesy of HYUNDAI MOTOR AMERICA

    [LH] 

    G14720709Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the engine room cover (A).
    G14720710Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the RH strut bar (A).
    G14720711Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the fuse box connector (A) and then remove the main wiring protector (B).
    G14720712Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the rear engine cover (A).
    G14720713Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the wiring (A) from fuse box.
    G14720714Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the ECM connectors (A) and ground cable (B).
    G14720715Courtesy of HYUNDAI MOTOR AMERICA
  15. Disconnect the heater hoses (A).
    G14720716Courtesy of HYUNDAI MOTOR AMERICA
  16. Disconnect the fuel hose (A) and PCSV hose (B).
    G14720717Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the steering U - joint mounting bolt.
    G14720718Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the water cooled intercooler outlet hose (A).
    G14720719Courtesy of HYUNDAI MOTOR AMERICA

    Information 

    • When disconnecting the intercooler hose, pull the quick connector clamp (A) in the direction of the arrow, as shown in the below illustration.
    G14720720Courtesy of HYUNDAI MOTOR AMERICA
  19. Disconnect the radiator upper hose (A).
    G14720721Courtesy of HYUNDAI MOTOR AMERICA
  20. Disconnect the water cooled intercooler reservoir tank over flow hose (A) and inlet hose (B).
    G14720722Courtesy of HYUNDAI MOTOR AMERICA
  21. Disconnect the water cooled intercooler out let hose (A).
    G14720723Courtesy of HYUNDAI MOTOR AMERICA
  22. Disconnect the radiator lower hose (A).
    G14720724Courtesy of HYUNDAI MOTOR AMERICA
  23. Remove the engine ground cable (A).
    G14720725Courtesy of HYUNDAI MOTOR AMERICA
  24. Remove the tie rod end ball joint from the knuckle.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  25. Remove the tension arm.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  26. Remove the lateral arm mounting bolt from the knuckle.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  27. Remove the propeller shaft mounting bolt and nut and then separate the propeller shaft from the transfer assembly.

    (Refer to Driveshaft and Axle - "PROPELLER SHAFT ")

  28. Remove the front driveshaft.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  29. Remove the transmission ground cable (A).
    G14720726Courtesy of HYUNDAI MOTOR AMERICA
  30. Support the engine and transmission assembly with a floor jack.
    G14720727Courtesy of HYUNDAI MOTOR AMERICA
  31. Remove the transmission mounting assembly (A).

    Tightening torque: 

    Bolts, Nuts (B): 

    2WD (Nuts): 29.4 - 34.3 N.m (3.0 - 3.5 kgf.m, 21.7 - 25.3 lb-ft)

    AWD (Bolts): 63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb-ft)

    Bolts (C): 

    58.8 - 73.5 N.m (6.0 - 7.5 kgf.m, 43.4 - 54.2 lb-ft)

    G14720728Courtesy of HYUNDAI MOTOR AMERICA
  32. Remove the front cross member mounting bolts (A).

    Tightening torque: 

    196.1 - 215.7 N.m (20.0 - 22.0 kgf.m, 144.7 - 159.1 lb-ft)

    G14720729Courtesy of HYUNDAI MOTOR AMERICA
    G14720730Courtesy of HYUNDAI MOTOR AMERICA
  33. Support the engine and transmission assembly with a floor jack.
    G14720731Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Before removing the engine and transmission assembly, make sure hoses and wire connectors are disconnected.
    • When removing the engine and transmission assembly, be careful not to damage any surrounding parts or body components.
  34. Remove the transmission assembly from the engine assembly.

    (Refer to Automatic Transmission System - "REPAIR PROCEDURES ")

  35. Remove the engine mounting support bracket mounting nut and then remove the engine assembly form the front cross member by lifting up the engine hoist.
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