LEMON Manuals: Even more car manuals for everyone
Home >> Genesis >> 2020 >> G80 3.8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 17 (Intake And Exhaust System - 3.3L) >> Intake Manifold >> Repair Procedures >> Removal And Installation

Removal And Installation

WARNING: This page is about a different variant/trim than selected.
  1. Remove the surge tank.

    (Refer to Intake and Exhaust System - "SURGE TANK ")

  2. Remove the breather pipe & hose (A).

    Tightening Torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

    G12656430Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the water hose (C) and pipe (A) and then remove the intake manifold (B).
    G12656431Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be sure to drain the engine coolant before removing the intake manifold.
    • If coolant which drained from the cylinder head vent hole enters the intake port, it could potentially cause combustion chamber trouble.
  4. Install in the reverse order of removal.
    NOTE:
    • Tighten the intake manifold bolts in two or three steps.

    a - h: 1st step order
    1 - 8: 2nd step order

    Tightening Torque 

    1st step: 3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

    Step 2:

    26.5 - 31.4 N.m (2.7 - 3.2 kgf.m, 19.5 - 23.1 lb-ft)

    Step 3: Repeat 2nd step twice or more.

    Fig 1: Intake Manifold Bolts Tightening Sequence
    G12656432Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Fill the engine coolant after installing intake manifold and check coolant level.