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Home >> Genesis >> 2020 >> G80 3.8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Cylinder Head Assembly - 3.3L) >> Cylinder Head >> Repair Procedures >> Installation >> RH Cylinder Head

RH Cylinder Head

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  1. Install the RH cylinder head.
    1. The sealant locations on cylinder head and cylinder block must be free of engine oil and ETC.
    2. Apply TB 1217H sealant on cylinder block top face before assembling cylinder head gaskets.

      The assembly must be done within 5 minutes after the sealant is applied.

      G12656223Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:
      • Refer to the image below to apply the sealant.

      Bead Width: 

      2.0 - 3.0 mm (0.078 - 0.118 in.)

      Sealant Locations: 

      1.0 - 1.5 mm (0.039 - 0.059 in.) from block surface

      Recommended Sealant: Liquid Sealant THREE BOND 1217H 

      G12656224Courtesy of HYUNDAI MOTOR AMERICA
    3. Apply sealant on cylinder head gaskets after assembling cylinder head gaskets on cylinder block.

      The assembly must be done within 5 minutes after the sealant is applied.

      G12656225Courtesy of HYUNDAI MOTOR AMERICA
      G12656226Courtesy of HYUNDAI MOTOR AMERICA
      NOTE:
      • Be careful of the installation direction.
      G12656227Courtesy of HYUNDAI MOTOR AMERICA
    4. Install the RH cylinder head.
      NOTE:
      • Remove the extruded sealant after assembling cylinder heads.
      G12656228Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the RH cylinder head bolts.
    1. Do not apply engine oil on the threads and under the heads of the cylinder head bolts.
    2. When installing the cylinder head bolts and plate washers, tighten them in two or three steps according to the sequence displayed below.
    NOTE:
    • Always use new cylinder head bolts. Cylinder head bolts are torque-to-yield bolts designed to be permanently elongated beyond the state of elasticity when torqued, so if the bolts are removed and reused, it may cause the bolts to break or fail to maintain clamping force.

    Tightening Torque: 

    Head Bolt:

    37.3 - 41.2 N.m (3.8 - 4.2 kgf.m, 27.5 - 30.4 lb-ft) + (118 - 122°) + (88 - 92°)

    Bolt (A):

    18.6 - 23.5 N.m (1.9 - 2.4 kgf.m, 13.7 - 17.4 lb-ft)

    Fig 1: RH Cylinder Head Bolts Tightening Sequence
    G12656229Courtesy of HYUNDAI MOTOR AMERICA
    G12656230Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Using SST (09221-4A000), When installing the cylinder head bolts and plate washers, tighten them in two or three steps according to the sequence displayed below.
      G12656231Courtesy of HYUNDAI MOTOR AMERICA
  3. Install the fuel delivery pipe.

    (Refer to Engine Control/Fuel System - "FUEL DELIVERY SYSTEM ")

  4. Install the water temperature control assembly.

    (Refer to Cooling System - "WATER TEMPERATURE CONTROL ASSEMBLY ")

  5. Install the RH camshaft.

    (Refer to Cylinder Head Assembly - "CAMSHAFT ")

  6. Install the RH exhaust manifold.

    (Refer to Intake and Exhaust System - "EXHAUST MANIFOLD ")