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Home >> Genesis >> 2017 >> G80 5.0 Ultimate >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Crash Pad >> Cowl Cross Bar Assembly >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION:
  • Put on gloves to prevent hand injuries.
NOTE:
  • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
  • Take care not to bend or scratch the trim and panels.
  1. Disconnect the negative (-) battery terminal.
  2. Recover the refrigerant with a recovery/recycling/charging station.
  3. When the engine is cool, drain the engine coolant from the radiator.

    (Refer to Engine Mechanical System - "COOLANT ")

  4. Remove the cowl top cover.

    (Refer to COWL TOP COVER )

  5. Disconnect the expansion valve from the evaporator core.

    (Refer to Heating, Ventilation And Air Conditioning - "HEATER UNIT ")

  6. Disconnect the inlet and outlet heater hoses from the heater unit.

    (Refer to Heating, Ventilation And Air Conditioning - "HEATER UNIT ")

  7. Loosen the engine room cowl cross bar assembly mounting bolts (A).
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  8. Remove both sides of front seat assembly.

    (Refer to Front Seat - "FRONT SEAT ASSEMBLY ")

  9. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  10. Disconnect the steering column connectors.

    (Refer to Steering System - "Steering Column and Shaft ")

  11. Loosen the mounting nuts and through bolts in the frontal area and lower the steering column.

    (Refer to Steering System - "Steering Column and Shaft ")

  12. Remove the shift lever assembly (A).

    (Refer to Automatic Transaxle System - "SHIFT LEVER ")

  13. Disconnect the airbag control module (SRSCM) connector (A).
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  14. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.

    [Driver's] 

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    [Passenger's] 

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  15. Disconnect the passenger compartment junction box connectors (A).
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  16. Disconnect the multi box connectors (A).

    [Driver's] 

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    [Passenger's] 

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  17. After loosening the nuts and bolts, remove the cowl cross bar and heater & blower unit (A) together.
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  18. Disconnect the heater & blower unit connectors.
  19. Remove the heater and blower unit (A) from the cowl cross bar (B) after loosening the mounting nuts.
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  20. Install in the reverse order of removal.

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