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Home >> GMC >> 2024 >> Hummer EV 2 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Front Brake Pipe Replacement - Right Side >> Installation Procedure

Installation Procedure

  1. GM5900987Courtesy of GENERAL MOTORS COMPANY

    Maneuver the right front brake pipe (2) into the vehicle.

  2. Front Brake Front Pipe Clip (1) - Engage [2x]
  3. GM5901109Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Gasket (2) - Install NEW

  4. Maneuver the brake master cylinder (1) into the vehicle.
  5. GM5898954Courtesy of GENERAL MOTORS COMPANY

    Drive Motor Battery Radiator Surge Tank (2) - Install

    6. CAUTION:

    Refer to Fastener Caution .

  6. Drive Motor Battery Radiator Surge Tank Bolt (1) - Install and tighten - Fastener Specifications
  7. GM5898955Courtesy of GENERAL MOTORS COMPANY

    Chassis Control Module Bracket (3) - Install

  8. Chassis Control Module Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
  9. Chassis Control Module Bracket Nut (2) - Install and tighten - Fastener Specifications
  10. GM5901108Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Adapter Nut (1) - Install and tighten - Fastener Specifications 

  11. GM5901107Courtesy of GENERAL MOTORS COMPANY

    Rear Brake Front Pipe Nut (1) - Install and tighten [4x] - Fastener Specifications 

  12. Electrical Connector @ Brake Fluid Level Indicator Switch - Connect
  13. Electrical Connector @ Brake System Control Module - Connect
  14. GM5835307Courtesy of GENERAL MOTORS COMPANY

    Brake Pedal Nut (2) - Install and tighten [4x] - Fastener Specifications 

  15. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Remove loose debris from internal and external threads using compressed air.
    4. Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers 
  16. Brake Pedal Push Rod Bolt (1) - Install and tighten - Fastener Specifications 
  17. Bleed the brake system. Hydraulic Brake System Bleeding 
  18. Check for brake system leaks.
  19. GM5787987Courtesy of GENERAL MOTORS COMPANY

    Front Compartment Side Sight Shield (1) - Install

  20. GM5787985Courtesy of GENERAL MOTORS COMPANY

    Front Compartment Side Sight Shield Retainer (1) - Install [3x]

  21. GM5900988Courtesy of GENERAL MOTORS COMPANY

    Rear Brake Rear Pipe Nut (1) - Install and tighten - Fastener Specifications 

  22. Remove the drain pan.
  23. GM5860345Courtesy of GENERAL MOTORS COMPANY

    With the aid of an assistant, install the high voltage battery tray lower front reinforcement (1).

  24. GM5860344Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement Bolt (1) - Install and tighten [21x] - Fastener Specifications

  25. GM5860343Courtesy of GENERAL MOTORS COMPANY

    High Voltage Battery Tray Reinforcement Bolt (2) - Install and tighten [2x] - Fastener Specifications

  26. High Voltage Battery Tray Reinforcement Nut (1) - Install and tighten [4x] - Fastener Specifications
  27. Remove the support and lower the vehicle.
  28. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
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