Removal Procedure
- NOTE:
Some components not shown for graphic clarity.
Positive Crankcase Ventilation Tube Connector (3) @ Positive Crankcase Ventilation Fitting - Disconnect and reposition - Plastic Collar Quick Connect Fitting Service
Grasp the valve rocker arm cover insulator (3) and lift up disengaging the 3 upper intake manifold sight shield grommets (1) from the 3 valve rocker arm cover insulator retainers (2).
- Valve Rocker Arm Cover Insulator (3) - Remove
- Inspect the 3 upper intake manifold sight shield grommets (1) on the valve rocker arm cover insulator (3) and replace as necessary.
Heater Hose Clip Bracket Bolt (1) - Remove
- Heater Inlet and Outlet Hose Bracket (2) - Reposition
- NOTE:
- Pull only on the spark plug wire boot to remove the wire.
- Inspect the spark plug wire for damage and replace if necessary.
Twist the 4 spark plug wire boots a 1/2 turn and remove the 4 spark plug wires (1) from the 4 ignition coils (2).
- Inspect the spark plug wire for damage and replace if necessary.
- Engine Wiring Harness Connector @ Ignition Coil - Disconnect [ 4x ]
Valve Rocker Arm Cover Bolt (1) - Loosen until disengaged [ 10x ]
- Valve Rocker Arm Cover- Right Side (2) - Remove
Valve Rocker Arm Cover Gasket (2) @ Valve Rocker Arm Cover (1) - Remove and DISCARD
- NOTE:
- Only replace the valve rocker arms and valve push rods as required.
- The rocker arm pivot support bolts are not serviced separately.
- Place the valve rocker arms and valve push rods in a rack so they can be installed in the same location from which they were removed.
Valve Rocker Arm Pivot Support Bolt (1) - Loosen until disengaged
- Valve Rocker Arm (2) - Remove
Valve Push Rod (1) - Remove
Loosen the applicable gas engine ignition spark plug 1 or 2 turns.
- Clean the spark plug recess area before removing the spark plug.
- Use a brush, or compressed air in order to remove any dirt from the gas engine ignition spark plugs.
- Remove the gas engine ignition spark plug (1) from the applicable cylinder.
- If reusing the gas engine ignition spark plug (1), inspect for wear or damage.
- Install the EN-22794 Spark Plug Port Adapter to the applicable cylinder.
- Connect the EN-22794 Spark Plug Port Adapter to a compressed air source.
- NOTE:
Intake valve stem oil seal and exhaust valve stem oil seal are different. Ensure the valve stem oil seals are correctly installed.
NOTE:Only replace the intake valve stem oil seal and exhaust valve stem oil seal as required.
EN-46335-A Valve Spring Compressor-Head On-Vehicle (2) - Install
- Tighten the EN-46335-A Valve Spring Compressor-Head On-Vehicle (1) to release the valve stem key (3).
- Valve Stem Key (3) - Remove
- Loosen the EN-46335-A Valve Spring Compressor-Head On-Vehicle (1) and remove the compressor.
Valve Spring Cap (1) - Remove
- Valve Spring (2) - Remove
Use the EN-46116 Valve Stem Seal Remover/Installer (1) to remove and DISCARD the valve stem oil seal (2).
- Using the appropriate tool, clean and prepare the applicable sealing surface.