Installation Procedure
Engine Mount- Right Side (1) - Install
Prepare the 4 engine mount engine side bolts (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Engine Mount Engine Side Bolt- Right Side (1) - Install and hand tighten [ 4x ]
- Engine Mount Engine Side Bolt- Right Side (1) - Tighten [ 4x ] - Fastener Specifications
- Lower the engine.
Prepare the 3 engine mount frame side bolts (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Engine Mount Frame Side Bolt- Right Side (1) - Install and hand tighten [ 3x ]
- Engine Mount Frame Side Bolt- Right Side (1) - Tighten in sequence [ 3x ] - Fastener Specifications
Remove the EN-51768 Engine Support Fixture Adaptor Bolt - M8 and EN-36857 Engine Lift Bracket (1) from the front of the right side cylinder head.
Exhaust System Seal (1) - Install NEW
Exhaust Manifold Gasket- Right Side (2) - Install NEW
- Install the right side exhaust manifold (1) through the wheel opening.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Exhaust Manifold Bolt- Right Side (1) - Install NEW and tighten in sequence [ 5x ] - Fastener Specifications
Inspect the inside of the 4 spark plug rubber boots for a thin, even coat of grease. If there is no grease present or additional grease is necessary, apply a thin coating of dielectric grease evenly to the inside of the 4 spark plug rubber boots up to a depth of 15 mm from the end of the boot. Adhesives, Fluids, Lubricants, and Sealers
- Push the boot of the 4 spark plug wires (1) onto the 4 gas engine ignition spark plugs (2) until 2 audible clicks are heard.
Exhaust Front Pipe Nut- Right Side (1) - Install and tighten [ 3x ] - Fastener Specifications
Connect the heated oxygen sensor electrical connector.
Exhaust Front Pipe Heat Shield- Right Side (2) - Install
- Exhaust Heat Shield Bolt (1) - Install and tighten - Fastener Specifications
Install the right exhaust manifold heat shield (1) through the wheel opening.
Exhaust Manifold Heat Shield Bolt- Right Side (1) - Install and tighten [ 3x ] - Fastener Specifications
- Wiring Harness - Reposition
Oil Level Indicator Seal (2) - Install NEW
- Lubricate the NEW oil level indicator seal (2) with clean engine oil. Adhesives, Fluids, Lubricants, and Sealers
- Oil Level Indicator Tube (1) @ Oil Pan - Install
Engine Wiring Harness (3) - Install
- Engine Wiring Harness Retainer (1) @ Oil Level Indicator Tube (2) - Connect
- Front Wheelhouse Liner- Right Side - Install - Front Wheelhouse Liner Replacement
Oil Level Indicator Tube Bolt (1) - Install and tighten - Fastener Specifications
Install the oil level indicator. (1)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (KL9)
- Start the engine and check for exhaust leaks.
Refer to Fastener Caution .