Removal Procedure
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection (KL9)
- Front Wheelhouse Liner - Remove - Front Wheelhouse Liner Replacement
Disconnect the heated oxygen sensor electrical connector.
- The heated oxygen sensor in-line connector and louvered end MUST be kept clear of all grease, dirt, and other contaminants. Do NOT use cleaning solvents of any type. Do NOT drop or roughly handle the sensor.
- The heated oxygen sensor MAY be difficult to remove when the engine temperature is less than 48°C (120°F).
- Remove the heated oxygen sensor (1) using a suitable tool.
Exhaust Heat Shield Bolt (1) - Remove
- Exhaust Front Pipe Heat Shield (2) - Remove
Exhaust Front Pipe Nut-Left Side (1) - Remove [ 3x ]
- Lower the vehicle.
Mid Intermediate Steering Shaft Bolt (1) - Remove
Upper Intermediate Steering Shaft (1) @ Intermediate Steering Shaft - Separate
- NOTE:
Pull only on the spark plug wire boot to remove the wire.
Spark Plug Wire- Left Side (1) @ Gas Engine Ignition Spark Plug (2) - Remove and position aside [ 4x ]
Remove the 3 left side exhaust manifold heat shield bolts (1) through the wheel opening.
Exhaust Manifold Heat Shield-Left Side (1) - Remove
Exhaust Manifold Bolt (1) - Remove and DISCARD [ 5x ]
Exhaust Manifold-Left Side (1) - Remove
- Exhaust Manifold Gasket (2) - Remove and DISCARD
Exhaust System Seal (1) - Remove and DISCARD
- NOTE:
Work through the front wheelhouse opening to access the 3 engine mount frame side bolts (1).
Engine Mount Frame Side Bolt- Left Side (1) - Remove [ 3x ]
Install the EN-36857 Engine Lift Bracket (1) to the front of the left side cylinder head as shown using the EN-52059 Engine Support Fixture Adaptor Bolt - M10.
- Raise the engine using a suitable lifting device to remove the engine mount.
- NOTE:
Work through the front wheelhouse opening to access the 4 engine mount engine side bolts (1).
Engine Mount Engine Side Bolt- Left Side (1) - Remove [ 4x ]
Engine Mount- Left Side (1) - Remove
Refer to Heated Oxygen and Oxygen Sensor Caution .
When raising or supporting the engine for any reason, do not use a jack under the oil pan, any sheet metal, or the crankshaft pulley. Lifting the engine in an unapproved manner may cause component damage.
When raising the engine only raise the engine enough to separate the engine mount from the engine mount bracket. Raising any further will require removal of the fan shroud or the exhaust pipe.