Removal Procedure
- Drain the cooling system. Cooling System Draining and Filling (GE 47716 L84, L87) , or Cooling System Draining and Filling (Static L84, L87) .
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection (KL9)
Air Cleaner Outlet Duct Bracket Bolt (1) - Remove
- Remove the engine wiring harness from the air cleaner outlet duct bracket.
Positive Crankcase Ventilation Fresh Air Tube (1) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Air Cleaner Outlet Duct Clamp (2) - Loosen [ 2x ]
- Air Cleaner Outlet Duct (3) - Remove
Retaining Tab (1) - Disengage [ 2x ]
- Engine Wiring Harness Junction Block Cover (2) - Remove
- Battery Positive Cable Nut (3) - Remove
- Starter Solenoid Cable (4) - Remove
Engine Wiring Harness Junction Block Bolt (2) - Loosen [ 4x ]
- Retaining Tab (1) - Disengage [ 4x ]
- Engine Wiring Harness Junction Block (3) - Remove
Electrical Connector (1) - Remove [ 4x ]
Engine Wiring Harness Fuse Block Bracket Bolt (2) - Remove [ 2x ]
- Retaining Tab (1) - Disengage
- Engine Wiring Harness Fuse Block Bracket (3) - Remove
Radiator Surge Tank Outlet Hose Clip (2) - Remove [ 2x ]
- Radiator Surge Tank Outlet Hose (3) - Position aside
- NOTE:
Some components not shown for graphic clarity.
Radiator Inlet Hose Clip (2) - Remove
- Radiator Inlet Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Inlet Hose (3) @ Engine Radiator - Remove and position aside
- NOTE:
Some components not shown for graphic clarity.
Wiring Harness Retainer (1) - Remove [ 2x ]
- Electrical Connector (3) - Disconnect
- Wiring Harness (2) - Position aside
Wiring Harness Retainer (2) - Remove [ 2x ]
- Electrical Connector (1) - Disconnect
- Wiring Harness (3) - Position aside
Engine Oil Cooler Hose Clip (1) - Release
Engine Oil Cooler Retainer (2) - Remove [ 2x ]
- Engine Oil Cooler Pipe Bracket Bolt (3) - Remove
- Engine Oil Cooler Hose (1) @ Engine Radiator - Remove [ 2x ]
Transmission Fluid Cooler Pipe Bolt (1) - Remove
- Transmission Fluid Cooler Pipe Clip (2) - Remove [ 2x ]
Transmission Fluid Cooler Pipe Clip (1) - Release
Engine Coolant Fan Bracket Bolt (1) - Remove [ 2x ]
Engine Cooler Fan (1) @ Engine Radiator - Remove
- NOTE:
The accessory drive primary belt is not reusable.
Some components not shown for graphic clarity.
Using a suitable tool, cut the accessory drive primary belt (1).
- Accessory Drive Primary Belt (1) - Remove and DISCARD
- NOTE:
The accessory drive auxiliary belt is not reusable.
Using a suitable tool, cut the accessory drive auxiliary belt (1).
- Accessory Drive Auxiliary Belt (1) - Remove and DISCARD
Battery Positive Cable Nut (1) - Remove
- Starter Solenoid Cable (2) - Remove
- Electrical Connector (3) - Disconnect
Generator Bolt (1) - Remove
- Generator Bolt (2) - Remove
Generator (1) - Remove
Hose Clamp (1) - Disengage [ 2x ] - Hose Clamp Replacement Guidelines - Spring Type
- Heater Inlet Hose (2) @ Water Pump - Remove
- Heater Water Auxiliary Pump Hose (3) @ Water Pump - Remove
Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose (2) @ Water Pump - Remove
Hose Clamp (1) - Disengage [ 2x ] - Hose Clamp Replacement Guidelines - Spring Type
- Engine Coolant Air Bleed Hose (2) @ Water Pump - Remove
- Radiator Inlet Hose (3) @ Water Pump - Remove
Engine Coolant Temperature Sensor Electrical Connector (1) - Disconnect
Air Conditioning Compressor Bolt (1) - Remove
- Air Conditioning Compressor Nut (2) - Remove
- Air Conditioning Compressor Stud (3) - Remove
- NOTE:
It is not necessary to recover and recharge the refrigerant to perform this repair.
Air Conditioning Compressor (1) - Remove and position aside
Water Pump Housing Bolt (1) - Remove [ 6x ]
Water Pump (1) - Remove
- Water Pump Gasket (2) - Remove and DISCARD [ 2x ]
Disconnect the camshaft position actuator magnet electrical connector (1) from the camshaft position actuator magnet.
- Camshaft Position Actuator Magnet Bolt (2) - Remove [ 3x ]
Camshaft Position Actuator Magnet (2) - Remove
- Camshaft Position Actuator Magnet Gasket (1) - Remove and DISCARD
- CAUTION:
The camshaft position actuator solenoid valves must be kept parallel to the engine front cover during removal and installation. The camshaft position actuator solenoid valves can be damaged if they become wedged or stuck during this process.
Install EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) to the crankshaft balancer (4).
- Hold EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) and Remove and Discard the camshaft position actuator solenoid valve (1).
- Remove EN-52287 Balancer Holding Kit (3) and EN-956-1 Extension Bar (2) from the crankshaft balancer (4).