Installation Procedure
- NOTE:
- For proper orientation, note the installation direction of the crankshaft front oil seal. The crankshaft front oil seal is a reverse-lip design. Install with "THIS SIDE OUT" displayed as shown.
- Do NOT lubricate the crankshaft front oil seal sealing surface.
Install the EN-41478-A Crankshaft Front Oil Seal Installer (1) to the EN-51091 Crankshaft Front Oil Seal Installer (2).
- Install the NEW crankshaft front oil seal (3) with "THIS SIDE OUT" facing away from the engine to the EN-51091 Crankshaft Front Oil Seal Installer (2).
- Install the EN-41478-A Crankshaft Front Oil Seal Installer (1) and the EN-51091 Crankshaft Front Oil Seal Installer (2) into the crankshaft.
- Rotate the EN-51091 Crankshaft Front Oil Seal Installer (2) clockwise until the NEW crankshaft front oil seal (3) enters the engine front cover and seats into the bottom of the engine front cover.
- Remove the EN-41478-A Crankshaft Front Oil Seal Installer (1) and the EN-51091 Crankshaft Front Oil Seal Installer (2) from the crankshaft and engine front cover.
- Inspect the crankshaft front oil seal for proper installation. The crankshaft front oil seal should be installed evenly and completely into the engine front cover.
Crankshaft Balancer (1) - Loosely install
Install the EN-41478-A Crankshaft Front Oil Seal Installer (3) and the EN-41665-A Crankshaft Balancer and Sprocket Installer (2) to the crankshaft.
- Using the EN-41665-A Crankshaft Balancer and Sprocket Installer (2) properly seat the crankshaft balancer (1).
- Remove the EN-41478-A Crankshaft Front Oil Seal Installer (3) and the EN-41665-A Crankshaft Balancer and Sprocket Installer (2).
- NOTE:
- The balancer holding kit (1) should be assembled as it is installed on the crankshaft balancer (3).
- Some components not shown for graphic clarity.
Install the EN-52287 Balancer Holding Kit (1) and the EN-956-1 Extension Bar (2) to the crankshaft balancer (3).
- CAUTION:
Refer to Fastener Caution .
Crankshaft Balancer Bolt (1) - Install NEW and tighten - Fastener Specifications
- Remove the EN-52287 Balancer Holding Kit (3) and the EN-956-1 Extension Bar (4) from the crankshaft balancer (2).
- The OEM replacement stretchy accessory drive auxiliary belt is packaged with a disposable installation tool and installation instructions.
- Some components not shown for graphic clarity.
- Install the accessory drive auxiliary belt following the instructions included with the accessory drive auxiliary belt.
Inspect the accessory drive auxiliary belt (1) for proper installation and alignment.
Rotate the crankshaft balancer (1) an additional 360 degrees to ensure proper accessory drive auxiliary belt installation.
Position the accessory drive primary belt (4) on the belt idler pulley (2), fan and water pump pulley (3) and generator (1).
Install the EN-51767-2 Universal Stretchy Belt Installer (1) onto the crankshaft balancer.
Position the accessory drive primary belt (2) on the crankshaft balancer.
- Slowly rotate the crankshaft balancer in a clockwise direction until the accessory drive primary belt (2) fully seats on the crankshaft balancer.
- Remove the EN-51767-2 Universal Stretchy Belt Installer (1) from the crankshaft balancer.
Inspect the accessory drive primary belt (1) for proper installation and alignment.
Rotate the crankshaft balancer (1) and additional 360 degrees to ensure proper accessory drive primary belt installation.
Underbody Skid Shield (3) - Install
- Underbody Splash Shield Bolt (2) - Install and tighten [ 2x ] - Fastener Specifications
Underbody Splash Shield (1) - Install
Underbody Splash Shield Bolt (1) - Install and tighten [ 4x ]
- Underbody Splash Shield Bolt (2) - Install and tighten [ 4x ] - Fastener Specifications
- Remove the support and lower the vehicle.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (KL9)
- Perform the crankshaft position variation learn procedure. Crankshaft Position Variation Learn