Installation Procedure
Brake Pedal (1) - Install
- CAUTION:
Refer to Fastener Caution .
Brake Pedal Nut (1) - Install and tighten [ 5x ] - Fastener Specifications
Instrument Panel Tie Bar Bracket (2) - Install
- Instrument Panel Tie Bar Bracket Nut (1) - Install and tighten [ 2x ] - Fastener Specifications
Brake Master Cylinder (2) - Install
- Brake Master Cylinder Adapter Nut (2) - Install and tighten - Fastener Specifications
Radiator Surge Tank (1) - Install
Radiator Surge Tank Bolt (1) - Install and tighten - Fastener Specifications
If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Brake Pedal Push Rod Bolt (1) - Install and tighten - Fastener Specifications
Brake Pedal Position Sensor (2) - Install
- Brake Pedal Position Sensor Bolt (1) - Install and tighten - Fastener Specifications
Wiring Harness Retainer (1) @ Brake Pedal - Install [ 2x ]
- Brake Pedal Position Sensor Electrical Connector (2) - Connect
Body Control Module (1) - Install
- Secure the retaining tabs.
- Connect the electrical connectors.
- WARNING:
Upon installing the floor duct to the side of the HVAC case, it is necessary to verify duct opening is completely installed, surrounding the HVAC case outlet port. Failure to do so could result in the duct falling downward, with the potential to interfere with driver's legs and gas/brake pedal operation.
Floor Front Air Outlet Duct - Left Side (1) - Install
Floor Front Air Outlet Duct Bolt (1) - Install and tighten - Fastener Specifications
Instrument Panel Lower Trim Panel Insulator (1) - Install
Instrument Panel Lower Insulator Retainer (1) - Install [ 2x ]
- Calibrate the brake pedal position sensor. Brake Pedal Position Sensor Calibration