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Home >> GMC >> 2021 >> Yukon XL AT4 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brakes >> Repair Instructions >> Brake Master Cylinder Replacement - With Power Brake Booster and Electronic Brake Control Module >> Installation Procedure

Installation Procedure

  1. GM5646731Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Gasket (1) - Install

  2. GM5549255Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Avoid lifting the brake master cylinder by the electronic brake booster control module or by the brake pedal pushrod.

    Brake Master Cylinder (1) - Install

  3. GM5549567Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

    Brake Master Cylinder Adapter Nut (1) - Install and tighten - Fastener Specifications 

  4. GM5549253Courtesy of GENERAL MOTORS COMPANY

    Remove the caps from the front and rear brake pipe inlets.

  5. Reinstall the front and rear brake pipes (2) as they were labeled during removal.
  6. Front and Rear Brake Pipe Nut (1) - Install and tighten [ 4x ] - Fastener Specifications 
  7. GM5549252Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector @ Brake System Control Module (1) - Connect

  8. GM5543215Courtesy of GENERAL MOTORS COMPANY

    Lubricate the brake master cylinder reservoir seals (1) with GM approved brake fluid from a clean, sealed brake fluid container. Adhesives, Fluids, Lubricants, and Sealers 

  9. Brake Master Cylinder Reservoir Seal (1) - Install NEW [ 3x ]
  10. GM5543216Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Reservoir (1) - Install

  11. GM5543214Courtesy of GENERAL MOTORS COMPANY

    Brake Master Cylinder Bolt (1) - Install and tighten [ 2x ] - Fastener Specifications 

  12. GM5542994Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Brake Fluid Level Indicator Switch - Connect

  13. GM5543167Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank (1) - Install

  14. GM5543163Courtesy of GENERAL MOTORS COMPANY

    Radiator Surge Tank Bolt (1) - Install and tighten - Fastener Specifications

  15. Front Wheelhouse Liner - Left Side - Install Front Wheelhouse Liner Replacement
  16. Install the left front tire and wheel assembly. Tire and Wheel Removal and Installation (Aluminum Wheel)
  17. GM5549254Courtesy of GENERAL MOTORS COMPANY

    Brake Pedal Nut (1) - Install and tighten [ 4x ] - Fastener Specifications 

  18. GM5549259Courtesy of GENERAL MOTORS COMPANY

    If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:

    1. Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
    2. Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers 
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  19. Brake Pedal Push Rod Bolt (1) - Install and tighten - Fastener Specifications 
  20. GM5515685Courtesy of GENERAL MOTORS COMPANY

    Instrument Panel Lower Trim Panel Insulator (1) - Install

  21. GM5515684Courtesy of GENERAL MOTORS COMPANY

    Instrument Panel Lower Insulator Retainer (1) - Install [ 2x ]

  22. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (KL9)
  23. Reprogram the brake system control module. Control Module References
  24. Bleed the brake system. Hydraulic Brake System Bleeding 
  25. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling 
  26. Check for brake system leaks.