Brake Pad Inspection
- WARNING:
Inspect the disc brake pads at regular intervals, or whenever the tire and wheel assemblies are removed from the vehicle.
- If replacement is necessary, always replace disc brake pads in axle sets.
- Each axle uses a brake pad wear sensor (2) as a prognostic indicator of remaining life.
- Both front and rear disc brake pads have integral, audible wear sensors (1). When the disc brake pad wear reaches the minimum allowable thickness, the wear sensor contacts the disc brake rotor (3). The wear indicator will then produce an audible, high-pitched warning noise during wheel rotation. Inspect both edges of the disc brake pad friction surfaces. The highest rate of wear normally occurs at the leading edge of the disc brake pads.
- Inspect the thickness of the disc brake pads in order to ensure that they have not worn prematurely. The disc brake pad wear should be approximately even per axle set.
- Replace the disc brake pads when the brake pad life monitoring system signals that this axle set of pads is at end of life, or if the friction surface is worn to within 2.0 mm (0.079 in) of the mounting plates on any inspected pad. Electronic pad wear sensors (2) should always be replaced when new pads are installed on a given axle.
- Remove the brake calipers and inspect the friction surfaces of the inner and outer disc brake pads to ensure that they are level. Place the disc brake pad friction surfaces together and measure the gap between the surfaces. If more than 0.13 mm (0.005 in) gap exists midway between the length of the disc brake pads, replace the disc brake pads.
- Verify that any disc brake pad shims that may be required are in place and not damaged or excessively corroded. Replace pads if they exhibit any missing or damaged shims in order to preserve proper disc brake performance.
- Replace the disc brake pads if any have separated from the mounting plates.
- Inspect the disc brake pads friction surfaces for cracks, fractures, or damage which may cause noise or otherwise impair disc brake performance.
- Care should be taken when removing, re-installing, or installing new electronic pad wear sensors (2), as they may break due to mishandling.
NOTE:
When replacing the disc brake pads, maintain the same disc brake pad wear sensor orientation.