Loss of Coolant
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: The cooling system is losing coolant either internally or externally. | |||
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Symptoms - Engine Cooling |
| 2 | Repair any present DTCs. Diagnostic System Check - Vehicle Is the action complete? |
Go to Step 3 | - |
| 3 | Inspect the coolant level. Is the coolant at the proper level? |
Go to Step 5 | Go to Step 4 |
| 4 | Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716) , or Cooling System Draining and Filling (Static) . Is the action complete? |
Go to Step 5 | - |
| 5 | If the engine is suspected to have a coolant leak into a cylinder, the coolant can hydraulically lock the engine. Does the engine crankshaft rotate? |
Go to Step 6 | Go to Step 23 |
| 6 | Engine overheating can cause a loss of coolant. Is the engine overheating? |
Go to Step 24 | Go to Step 7 |
| 7 | Extended operation with a low coolant level can cause engine internal component failure. Is the engine knocking? |
Go to Step 26 | Go to Step 8 |
| 8 |
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Go to Step 9 | Go to Step 10 |
| 9 |
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Go to Step 25 | Go to Step 10 |
| 10 |
WARNING:
With the engine idling, inspect the surge tank.Does the surge tank discharge coolant while the engine is idling?Refer to Moving Parts and Hot Surfaces Warning . |
Go to Step 14 | Go to Step 11 |
| 11 | Visually inspect the hoses, pipes and hose clamps at the following locations:
Are any of the hoses, clamps or pipes leaking? |
Go to Step 20 | Go to Step 12 |
| 12 | Visually inspect the following components:
Check for leaks at the following location of the listed components.
Can you identify exact location of the leak? |
Go to Step 20 | Go to Step 13 |
| 13 |
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Go to Step 20 | Go to Step 14 |
| 14 | Pressure test the coolant pressure cap. Pressure Cap Testing Does the coolant pressure cap hold pressure? |
Go to Step 15 | Go to Step 21 |
| 15 | Inspect for the following conditions:
Is coolant present? |
Go to Step 22 | Go to Step 16 |
| 16 |
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Go to Step 20 | Go to Step 17 |
| 17 | Use GE-42220
Universal 12V Leak Detection Lamp to inspect for the following conditions:
Is coolant dye present? |
Go to Step 22 | Go to Step 18 |
| 18 | Inspect the underside of the engine oil fill cap for a gray/white milky substance. Is there a milky substance on under the oil fill cap? |
Go to Step 19 | Go to Step 20 |
| 19 | Inspect the engine oil fluid level indicator for a gray/white milky substance. Is there a milky substance on the engine oil fluid level indicator? |
Go to Step 25 | System OK |
| 20 | Repair or replace the leaking component. Do not replace complete component/assembly if true source of leak is a serviceable component (e.g. gasket, seal, fitting, etc.). Refer to the appropriate repair. Is the repair complete? |
Go to Step 27 | - |
| 21 | Replace the coolant pressure cap. Is the repair complete? |
Go to Step 27 | - |
| 22 | Replace the heater core. Heater Core Replacement Is the repair complete? |
Go to Step 27 | - |
| 23 | Repair the engine no crank condition.
Is the repair complete? |
Go to Step 27 | - |
| 24 | Repair the engine overheating condition. Engine Overheating Is the repair complete? |
Go to Step 27 | - |
| 25 | Repair the engine internal coolant leak.
Is the repair complete? |
Go to Step 27 | - |
| 26 | Repair the engine knock.
Is the repair complete? |
Go to Step 27 | - |
| 27 | Operate the system in order to verify the repair. Did you find and correct the condition? |
System OK | Go to Step 2 |