Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Ignition/Vehicle - Off
- Remove the component:KR75 Engine Controls Ignition Relay
- Verify a test lamp turns On between the test points:
- B+ circuit terminal 3 & Ground
- B+ circuit terminal 1 & Ground
- If the test lamp does not turn On
Replace the component:X50A Fuse Block - Underhood
- Go to next step: If the test lamp turns On
- Ignition - On / Vehicle - In Service Mode
- Connect a test lamp between the test points:Control circuit terminal 2 & B+ circuit
- Perform the scan tool control function:Engine Controls Ignition Relay - On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector:X1 @ K20 Engine Control Module
- Ignition - On / Vehicle - In Service Mode
- Test for less than 1 V between the test points: Control circuit terminal 2 @ Relay Socket & Terminal 67 @ Control module harness
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V
- Ignition/Vehicle - Off
- Test for less than 2 ohms between the test points:Control circuit terminal 2 @Relay Socket & Terminal 67 @ Control module harness
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Replace the component:K20 Engine Control Module
- If the test lamp is always On
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector:X1 @ K20 Engine Control Module
- Test for infinite resistance between the test points:Control circuit terminal 2 @ Relay Socket & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance - Replace the component:K20 Engine Control Module
- Go to next step: If the test lamp turns On and Off
- Verify the fuse is not open:
- F14UA Fuse
- F20UA Fuse
- If the fuse is open
- Ignition/Vehicle - Off
- Disconnect the electrical connector: X1 @ K20 Engine Control Module
- Test for infinite resistance between the test points:Output terminal @ F20UA Fuse & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance - Replace the component: K20 Engine Control Module
- Disconnect the electrical connector: X3 @ K20 Engine Control Module
- Test for infinite resistance between the test points:Output terminal @ F14UAFuse & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance - Replace the component: K20 Engine Control Module
- Go to next step: If the fuse is not open
- Ignition - On / Vehicle - In Service Mode
- Verify a test lamp does not turn On between the test points:Control circuit terminal 2 & Ground
- Go to next step: If the test lamp turns On
- Disconnect the electrical connector: X1 & X3 @ K20 Engine Control Module
- Test for less than 1 V between the test points:
- Control circuit terminal 73 @ Control module harness & Ground
- Control circuit terminal 16 @ Control module harness & Ground
- If 1 V or greater
Repair the short to voltage on the circuit.
- Go to next step: If less than 1 V
- Go to next step: If the test lamp does not turn On
- Ignition/Vehicle - Off
- Connect a 30 A fused jumper wire between the test points:Control circuit terminal 5 & B+ circuit terminal 3
- Ignition - On / Vehicle - In Service Mode
- Verify the scan tool parameter:Engine Controls Ignition Relay Feedback Signal = Within 1 V of the battery voltage
- If not within 1 V of the battery voltage
- Ignition/Vehicle - Off & Remove - Jumper wire(s)
- Disconnect the electrical connector: X1 & X3 @ K20 Engine Control Module
- Test for less than 2 ohms between the test points:
- Control circuit terminal 5 @Relay Socket & Control circuit terminal 73 @ Control module harness
- Control circuit terminal 5 @Relay Socket & Control circuit terminal 16 @ Control module harness
- If 2 ohms or greater - Repair the open/high resistance in the circuit.
- If less than 2 ohms - Replace the component: K20 Engine Control Module
- Go to next step: If within 1 V of the battery voltage
- Test or replace the component:KR75 Engine Controls Ignition Relay