Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- If replacing cylinder head, swap components as needed. Cylinder Head Assemble
- Install timing components as needed. Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
- Install the NEW cylinder head gasket (2)
- Install the cylinder head (1)
- Loosely install Cylinder Head Bolt (1)
- Tighten the NEW bolts in sequence shown.
Tighten
- Tighten the bolts a first pass to 30 N.m (22 lb ft).
- Using the EN-45059 angle meter, tighten the bolts a final pass to 240 degrees.
- Reposition the lift hook from the EN-36857 Engine Lift Bracket to the cylinder head lift bracket.
- Remove the EN-36857 Engine Lift Bracket (2).
- Remove the suitable device holding the engine during lift hook repositioning.
- Install Water Outlet - Water Outlet Replacement (LYX)
- Install Thermostat Bypass Pipe Bolt and tighten - Thermostat Bypass Pipe Replacement (LYX)
- Install Camshaft Timing Chain - Camshaft Timing Chain Replacement
- Install Fuel Pump - Fuel Pump Replacement
- Install Intake Manifold - Intake Manifold Replacement
- Install Vacuum Pump Assembly - Vacuum Pump Assembly Replacement
- Connect Fuel Feed Hose - Metal Collar Quick Connect Fitting Service
- Install Turbocharger - Turbocharger Replacement
- Change the engine oil and filter. Engine Oil and Oil Filter Replacement
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)Cooling System Draining and Filling (Static)
NOTE:
Ensure that the cylinder head and the cylinder block sealing surfaces are clear of oil, grease and old gasket material.
CAUTION:
Refer to Torque-to-Yield Fastener Caution .
CAUTION:
Refer to Fastener Caution .
NOTE:
Use a suitable device to support the engine while repositioning the lift hook.