Installation Procedure
- Install Differential Carrier Front Bolt and tighten Differential Carrier Assembly Replacement
- O-Ring (2) @Power Transfer Unit »Install a NEW O-ring seal.
- Power Transfer Unit Propeller Shaft Retainer (1) »Install a NEW retaining ring.
- O-Ring (2) @Differential Carrier Assembly»Install a NEW O-ring seal.
- Install a NEW Retaining Ring (1) @Differential Carrier Assembly.
- Install Propeller Shaft (1)
- Using a suitable jack stand, support the propeller shaft.
- Install Propeller Shaft (1) @Differential Carrier Assembly (2)
- Install the propeller shaft (2) so that it aligns with the reference mark (1) at the differential carrier assembly (3).
- Propeller Shaft (1) @Power Transfer Unit Rear Output Shaft (2)
- Install the propeller shaft (2) so that it aligns with the reference mark (1) at the power transfer unit (3).
- Install Rear Propeller Shaft Bearing Bracket Bolt (1) and tighten 58 N.m (43 lb ft)
- Conduct a retention check on the propeller shaft front and rear interface. Place hands around the propeller shaft tube just behind the interface and lightly pull on the propeller shaft tube without using leverage or body weight. For rear, place hands around the rear CV joint and pull without using leverage or body weight. The intention is to check that the retaining ring snapped into position, not to forcefully remove a correctly installed propeller shaft.
- Remove the support and lower the vehicle.
Walk on the retaining ring over the nose of the shaft to avoid distortion.
Walk on the retaining ring over the nose of the shaft to avoid distortion.
When servicing the propeller shaft, support both ends of the propeller shaft evenly to limit the movement of propeller shaft joints to a maximum of 10 degrees. Do not let the propeller shaft hang unsupported at any time, as it will cause damage to the propeller shaft boots
Due to the weight and length of the propeller shaft, not allowing excessive movement of the joints may be difficult during removal and installation. It is recommended to use the aid of an assistant to remove and install the propeller shaft.
When installing the propeller shaft to the differential carrier assembly, align the balance index paint mark on the propeller shaft to the paint mark on the differential carrier assembly shield/slinger.