HVAC Control Components
Radio/HVAC Control
The Radio/HVAC control contains all switches, which are required to control the functions of HVAC and serve as interface between the operator and the HVAC control module. The selected values are passed to the HVAC control module via LIN-Bus.
HVAC Control Module
The HVAC control module is a GMLAN device that interfaces between the operator and the HVAC system to maintain and control desired air temperature and air distribution settings. The battery positive voltage circuit provides power that the HVAC control module uses for keep alive memory. If the battery positive voltage circuit loses power, all HVAC DTCs and settings will be erased from keep alive memory. The body control module (BCM), which is the vehicle mode master, provides a device ON-Signal. The HVAC control module provides blower, air delivery mode and air temperature settings.
The HVAC control module supports the following features:
| Feature | Availability |
|---|---|
| Afterblow | Available if reprogrammed by the technician |
| Purge | Yes |
| Personalization | Yes |
| Actuator Calibration | Yes |
Actuators
Doors in the HVAC case assembly are used to control air flow. The HVAC control module operates the doors through the use of actuators, with one actuator being used for each door. The system has the following air control doors and associated actuators: mode, left and right temperature, and recirculation.
Each actuator used in the system is a 5-wire bi-directional electric motor that incorporate a feedback potentiometer. The five circuits are, low reference, 5 V reference, actuator position signal, and two control circuits. The control circuits use either a ground or 12 V value to coordinate the actuator movement. In order to move the actuator, the HVAC control module grounds one of the control circuits while providing the other with 12 V. The HVAC control module reverses the polarity of the control circuits to move the actuator in the opposite direction.
When the actuator shaft rotates, the potentiometer's sliding contact changes the door position signal between 0-5 V. The HVAC control module converts the voltage signal to counts. The total range of the counts is 0-1024, with an operating range between 20-1000. The actual operating range of an actuator is determined during calibration. During calibration, the actuator is moved through its full range of travel and the module stores the minimum and maximum value. Based on the desired system operation, the module sets a commanded, or targeted, value for the actuators. The control circuits are operated to move the door to the required position, and the changing position signal is sent to the module. Once the actual position signal and the commanded value are the same, the module ceases operating the control circuits and the actuator (and door) remain in the desired position.
Blower Motor
The blower motor speed is controlled by increasing or decreasing the voltage drop on the ground side of the blower motor speed control circuit. The HVAC control module provides a low side pulse width modulation (PWM) signal to the blower motor via the blower motor speed control circuit. As the requested blower speed increases, the HVAC control module increases the amount of time that the speed signal is modulated to ground. As the requested blower speed decreases, the HVAC control module decreases the amount of time that the signal is modulated to ground.
Duct Temperature Sensors
The air temperature sensors are 2-wire negative temperature co-efficient thermistors. The sensors operate within a temperature range of -40 to +85°C (-40 to +185°F). The sensors are installed in the air distribution ducts and measure the temperature of the air that streams from the ducts. The HVAC control module uses these values to calculate the mixed air door position.
Evaporator Temperature Sensor
The evaporator temperature sensor is a 2-wire negative temperature co-efficient thermistor. The sensor operates within a temperature range of -40 to +85°C (-40 to +185°F). The sensor is installed at the evaporator and measures its temperature. If the temperature drops under 3°C (38°F), the compressor will be switched off in order to prevent a frozen evaporator.
A/C Refrigerant Pressure Sensor
The A/C refrigerant pressure sensor is a 3-wire piezoelectric pressure transducer. A 5 V reference voltage, low reference, and signal circuits enable the sensor to operate. The A/C pressure signal can be between 0.2-4.8 V. When the A/C refrigerant pressure is low, the signal value is near 0 V. When the A/C refrigerant pressure is high, the signal value is near 5 V. The engine control module (ECM) converts the voltage signal to a pressure value. When pressure is too high or too low, the ECM will not allow the A/C compressor clutch to engage.
A/C Compressor
This A/C system uses a conventional clutch to engage and mechanically turn the compressor, and a variable displacement solenoid valve to alter the amount of displacement created by the turning of the compressor. The HVAC control module provides both battery voltage and a pulse width modulated ground to the variable displacement solenoid valve. When the A/C switch is pressed, the HVAC control module grounds the variable displacement solenoid using a (PWM) signal in order to determine the amount of compressor displacement. The performance of the A/C compressor is based on adjusted interior temperature and engine load.
Windshield Temperature and Inside Moisture Sensor
The windshield temperature and inside moisture sensor includes the relative humidity sensor, windshield temperature sensor and humidity sensing element temperature sensor.
This sensor assembly provides information about:
- Relative humidity level at windshield (compartment side)
- Temperature of the windshield inside (compartment side)
- Temperature of the humidity sensor element
The relative humidity sensor measures the relative humidity of the compartment side of the windshield. It also detects the temperature of the windshield surface on the passenger compartment side. Both values are used as control inputs for the HVAC control module application to calculate the fog risk on windshield compartment side and ability to reduce fuel consumption by decreasing A/C compressor power to a minimum without causing any fog. The sensor will also enable partial recirculation mode in order to improve heat-up performance of the passenger compartment under cold ambient temperature conditions without the risk of mist build-up on the windshield. The humidity sensor element temperature sensor supplies the temperature of the humidity sensor element. It is only needed if the thermal contact between the humidity sensing element and the inside windshield surface is not sufficient.
Ambient Light/Sunload Sensor
The ambient light/sunload sensor includes the sunload sensor and passenger compartment temperature sensor.
- Sun heat intensity
- Passenger compartment temperature
The solar sensor is connected to ground and to a 5 V stabilized voltage supply through the HVAC control module. As the sunload increases, the sensor signal voltage also increases and vice versa. The signal varies between 1.4-4.5 V and is provided to the HVAC control module.
The passenger compartment temperature sensor is a negative temperature co-efficient thermistor. A signal and low reference circuit enables the sensor to operate. As the air temperature increases, the sensor resistance decreases. The sensor signal varies between 0-5 V.
Bright or high intensity light causes the vehicles interior temperature to increase. The HVAC system compensates for the increased temperature by diverting additional cool air into the vehicle.