LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Engine Mechanical - 6.6L - On Vehicle Repair Instructions) >> On-Vehicle Repair Instructions >> Engine Flywheel Replacement (Manual Transmission) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Remove the clutch. Refer to Clutch Assembly Replacement .
  2. Remove the starter motor. Refer to Starter Motor Replacement (6.6L (LLY) Engine) .
  3. Install J 44643  in order to hold the flywheel. See Special Tools .
    Fig 1: Locking Flywheel Using J 44643
    GM660308Courtesy of GENERAL MOTORS CORP.
  4. IMPORTANT: DO NOT use the clutch pressure plate bolts. Use a bolt of the correct thread and length that protrudes enough to use a pry bar.
    Fig 2: Accessing Flywheel To Crankshaft Bolts
    GM688118Courtesy of GENERAL MOTORS CORP.
  5. Install 2 bolts into the clutch pressure plate mounting hole 180 degrees apart.
  6. Using a long pry bar, turn the secondary ring of the dual mass flywheel clockwise until the flywheel mounting bolts can be accessed. It may be required to turn the secondary ring past the bolt holes in order to compensate the spring tension.
  7. Remove and discard the flywheel bolts.
    Fig 3: View Of Flywheel & Bolts (Manual)
    GM688119Courtesy of GENERAL MOTORS CORP.
  8. Remove the flywheel.
  9. If necessary, remove the pilot bearing.
    Fig 4: View Of Engine Flywheel Pilot Bearing
    GM688124Courtesy of GENERAL MOTORS CORP.
  10. If required, clean and inspect the flywheel. Refer to Engine Flywheel Cleaning and Inspection .