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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Engine Mechanical - 6.6L - On Vehicle Repair Instructions) >> On-Vehicle Repair Instructions >> Engine Flywheel Housing Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Install NEW O-ring seals to the flywheel housing, if necessary.
    Fig 1: View Of Flywheel Housing O-Ring Seals
    GM663771Courtesy of GENERAL MOTORS CORP.
  2. Apply a 2 mm (1/8 in) wide bead of sealant (3) GM P/N 97720043 (Canadian P/N 88901148), or equivalent to the flywheel housing sealing surfaces.
    Fig 2: View Of Engine Rear Cover Sealant Application Area
    GM663922Courtesy of GENERAL MOTORS CORP.
  3. Install a NEW oil cooler adapter gasket.
  4. Install a NEW oil cooler adapter to flywheel housing gasket.
  5. Install the oil cooler adapter to the flywheel housing.
    Fig 3: View Of Oil Cooler Adapter
    GM1334855Courtesy of GENERAL MOTORS CORP.
  6. NOTE: Refer to Fastener Notice .
  7. Install the oil cooler adapter bolts.

    Tighten:  Tighten the bolts/nuts to 21 N.m (15 lb ft).

  8. Install the flywheel housing bolts, denoted by the black circles.
    Fig 4: Locating Flywheel Housing Bolts
    GM660335Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the bolts to 90 N.m (67 lb ft).

  9. Install the oil filter.
    Fig 5: View Of Oil Filter
    GM660299Courtesy of GENERAL MOTORS CORP.
  10. Install the upper oil pan. Refer to Oil Pan Replacement - Upper .
  11. Install a NEW gasket to the turbocharger oil return pipe.
  12. Install the turbocharger oil return pipe to flywheel housing nuts.
    Fig 6: View Of Turbocharger Oil Return Pipe Nuts
    GM1334852Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the nuts to 21 N.m (15 lb ft).

  13. Install the crankshaft rear oil seal. Refer to Crankshaft Rear Oil Seal Replacement .
  14. Fill the cooling system. Refer to Draining and Filling Cooling System (w/RPO HP2) or Draining and Filling Cooling System (w/o RPO HP2) .