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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Engine Mechanical - 6.6L - On Vehicle Repair Instructions) >> On-Vehicle Repair Instructions >> Charged Air Cooler Hoses/Pipes Replacement (Left) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
    IMPORTANT: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly orientated.
    Fig 1: View Of Charged Air Cooler Inlet Duct & Clamps
    GM877283Courtesy of GENERAL MOTORS CORP.
  1. Working through the left wheelhouse, install the charged air cooler inlet duct.
  2. Hand tighten the left charged air cooler inlet duct clamp (3) at the charged air cooler.
    3. IMPORTANT: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly orientated.
    Fig 2: View Of Charged Air Cooler Outlet Duct
    GM1334381Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  3. Install the left charged air cooler outlet duct to the intake.
  4. Tighten the charged air cooler outlet duct to intake hose clamps.

    Tighten:  Tighten the clamps to 8 N.m (70 lb in).

  5. Install the left wheelhouse panel. Refer to Wheelhouse Panel Replacement .
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