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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 58 (Manual Transmission - ZF S6-650 - Overhaul) >> Repair Instructions >> Transmission Case Cleaning and Inspection

Transmission Case Cleaning and Inspection

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  1. Clean the transmission case in a suitable solvent and air dry.
    Fig 1: Inspecting Transmission Case
    GM741985Courtesy of GENERAL MOTORS CORP.
  2. Clean all sealant material from the retainer bolt threads.
  3. NOTE: Refer to MACHINED SURFACE DAMAGE NOTICE in Cautions and Notices.
  4. Clean all sealant material from the case sealing surfaces.
  5. Inspect the transmission case for the following conditions:
    • Cracks
    • Damaged threads
    • Burrs
    • Nicked mounting surfaces
    • Damaged sealing surfaces
  6. Inspect the bearing races and bores for wear, scratches or grooves.
  7. With a straight edge, inspect the machined sealing surfaces for flatness.
  8. Use a soft stone to dress minor scratches or burrs on the sealing surfaces. Do not use a file.
  9. If scratches, grooves or scoring cannot be removed by hand with a soft stone, replace the component.
  10. With the correct size tap, clean damaged threads.
  11. Replace a cracked housing.