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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 52 (Transfer Case - NVG 149-NP3 - Overhaul) >> Repair Instructions >> Cleaning and Inspection >> Mainshaft

Cleaning and Inspection: Mainshaft

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  1. Clean the mainshaft in cleaning solvent.
  2. Clean the mainshaft oil galleries and air dry.
  3. IMPORTANT: Do not attempt to smooth any roughness in the bearing journals.
  4. Inspect the mainshaft front bearing journal (1) for the following conditions:
    • Scoring
    • Pitting
    • Excessive wear
    • Fig 1: View Of Mainshaft Inspection Areas
      GM805654Courtesy of GENERAL MOTORS CORP.
  5. Inspect the mainshaft splines (2) for excessive wear. Witness marks on the splines are normal.
  6. Inspect the planetary sun gear bearing journal (3) for the following conditions:
    • Scoring
    • Pitting
    • Brinelling
    • Excessive wear
  7. Inspect the mainshaft rear bushing journal (4) for the following conditions:
    • Scoring
    • Pitting
    • Excessive wear
  8. Replace the mainshaft if any of the above conditions are found.
  9. Inspect the planetary sun gear bearing (5) for the following conditions:
    • Scoring
    • Pitting
    • Brinelling
    • Excessive wear
  10. Replace the planetary sun gear if it is faulty.