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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 39 (Engine Mechanical - 6.6L - Off Vehicle Repair Instructions (3 Of 3)) >> Off-Vehicle Repair INSTRUCTIONST (Part 3) >> EGR and Cooler Installation

EGR and Cooler Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the intake manifold tube.
    Fig 1: View Of Intake Manifold Tube
    GM1335575Courtesy of GENERAL MOTORS CORP.
  2. Install the EGR cooler bracket.
    Fig 2: EGR Cooler Bracket
    GM1650666Courtesy of GENERAL MOTORS CORP.
  3. Install the EGR cooler bracket bolts.

    Tighten:  Tighten the EGR cooler bracket bolts to 25 N.m (18 lb ft).

  4. Install the EGR and cooler.
    Fig 3: View Of EGR & Cooler
    GM1335573Courtesy of GENERAL MOTORS CORP.
  5. Install the EGR mount bolt.

    Tighten:  Tighten the EGR mount bolt to 50 N.m (37 lb ft).

    Fig 4: View Of EGR Mount Bolt
    GM1335571Courtesy of GENERAL MOTORS CORP.
  6. Install the top EGR cooler bolts.

    Tighten:  Tighten the top EGR cooler bolts to 25 N.m (18 lb ft).

    Fig 5: View Of EGR Cooler
    GM1650663Courtesy of GENERAL MOTORS CORP.
  7. Install the air inlet tube.
    Fig 6: View Of Air Inlet Tube
    GM1650661Courtesy of GENERAL MOTORS CORP.
  8. Install the air inlet tube nuts.

    Tighten:  Tighten the air inlet tube nuts to 25 N.m (18 lb ft).

  9. Install the air inlet tube to intake manifold tube bolt and nut.

    Tighten:  Tighten the air inlet tube to intake manifold tube bolt and nut to 25 N.m (18 lb ft).

    Fig 7: View Of Air Inlet Tube Bolt And Nut
    GM1650657Courtesy of GENERAL MOTORS CORP.