Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
NOTE:
You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- Ignition OFF, for 90 seconds, disconnect the harness connector at the TC control solenoid.
- Ignition ON, verify that a test lamp illuminates between the TC high control circuit terminal A and ground.
- If the test lamp does not illuminate, test the high control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
- Connect the J 34730-405
between the high control terminal A and the low control circuits terminal B.NOTE: When the engine coolant temperature is less than 70°C (158°F), the test lamp will change brightness when commanded with a scan tool. When the ECM is attempting a TC Learn, the test lamp will flash ON and OFF without commands from a scan tool.
- Engine running, engine coolant temperature (ECT) sensor 1 must be less than 70°C (158°F). Command the TC Vane Pos. Ctrl. solenoid ON and OFF with a scan tool. The test lamp should illuminate and change from bright to dim when changing between the commanded states.
- If the test lamp does not illuminate, test the low control circuit terminal B for an open/high resistance or a short to voltage. If the circuit tests normal, replace the ECM.
- If the test lamp remains illuminated, test the low control circuit terminal B for a short to ground. If the circuit tests normal, replace the ECM.NOTE: Note: The resistance of the TC control solenoid will vary with the temperature.
- Ignition OFF, measure the resistance of the TC control solenoid. The reading should be between 3-7U.
- If the resistance is not within the specified range, replace the TC control solenoid.
- Test for infinite resistance between each TC control solenoid terminal and the TC control solenoid housing.
- If less than infinite resistance, replace the TC control solenoid.
- Disconnect the harness connectors at the ECM, and TC vane position sensor.
- Test for less than 5 U on all turbocharger sensor and solenoid circuits between the following terminals:
- The ECM X1 TC solenoid high control circuit terminal 48 to TC control solenoid terminal A.
- The ECM X1 TC solenoid low control circuit terminal 96 to TC control solenoid terminal B.
- The ECM X1 TC sensor signal circuit terminal 20 to TC position sensor terminal B.
- The ECM X1 TC sensor low reference terminal 63 to TC position sensor terminal C.
- The ECM X1 TC sensor 5 V reference terminal 13 to TC position sensor terminal D.
- If greater than the specified range, repair the high resistance in the affected circuit.
- Connect the ECM connectors. Test the TC vane position sensor. Refer to Component Testing in this document for instructions.
- Install and connect the TC vane position sensor.
- Command the turbocharger TC Vane Position Sensor from 0 percent to 100 percent while observing the TC Vane Position Sensor Volts parameter. The voltage should increment smoothly and gradually from approximately 1.0 V at 0 percent to greater than 3.5 V at 100 percent.
- If the voltage parameter does not change gradually and smoothly, replace the TC control solenoid.
- Inspect the turbocharger for debris, damage, or sticking vanes. Refer to Turbocharger Cleaning and Inspection .
- If all circuits, the TC control solenoid, and the TC vane position sensor tests are normal, replace the turbocharger assembly.