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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transmission Clutch System) >> Repair Instructions >> Clutch Master Cylinder Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the clutch pedal position switch electrical connector (1).
    Fig 1: Disconnecting Clutch Pedal Position Switch Electrical Connector
    GM776950Courtesy of GENERAL MOTORS CORP.
  2. Push the clutch pedal in and squeeze the pushrod bushing tabs in, in order to release the pushrod bushing from the clutch pedal.
  3. If equipped with a NV 3500 or NV 4500 transmission, disconnect the clutch actuator cylinder to clutch master cylinder quick connect fitting.
    Fig 2: Disconnecting Quick Connect Fitting (NV 3500 or NV 4500)
    GM776999Courtesy of GENERAL MOTORS CORP.
  4. Remove the clutch master cylinder clip from the brake pressure module valve pipe.
  5. If equipped with a ZF S6-650 transmission, disconnect the clutch actuator cylinder to clutch master cylinder quick connect fitting.
    Fig 3: Disconnecting Quick Connect Fitting (ZF S6-650)
    GM777000Courtesy of GENERAL MOTORS CORP.
  6. Rotate the clutch master cylinder 45 degrees clockwise to the unlocked position.
    Fig 4: Rotating The Clutch Master Cylinder 45 Degrees
    GM776958Courtesy of GENERAL MOTORS CORP.
  7. If equipped with a NV 3500 or NV 4500 transmission, remove the clutch master cylinder.
    Fig 5: Removing Clutch Master Cylinder (NV 3500 or NV 4500)
    GM776956Courtesy of GENERAL MOTORS CORP.
  8. If equipped with a ZF S6-650 transmission, remove the clutch master cylinder.
    Fig 6: Removing Clutch Master Cylinder (ZF S6-650)
    GM776996Courtesy of GENERAL MOTORS CORP.