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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Transfer Case - NVG 246-NP8 - Service & Diagnosis) >> Repair Instructions >> Transfer Case Adapter Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different variant/trim than selected.
IMPORTANT: If the gasket or the seal becomes damaged, replace it. DO NOT use any type of silicone sealer or liquid gasket maker in place of the seal or gasket.
  1. Install a NEW transfer case adapter seal.
    Fig 1: View Of Transfer Case Adapter, Bolts & Seal
    GM652614Courtesy of GENERAL MOTORS CORP.
  2. Install the transfer case adapter.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the transfer case adapter bolts.

    Tighten:  Tighten the bolts to 50 N.m (37 lb ft).

  4. Install the transmission mount.
    Fig 2: View Of Transmission Mount
    GM648001Courtesy of GENERAL MOTORS CORP.
  5. Install the transmission mount bolts.
    Fig 3: Installing Transmission Mount Bolts
    GM715661Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the bolts to 47 N.m (35 lb ft).

  6. Install the crossmember.
    Fig 4: Identifying Crossmember & Bolts
    GM652595Courtesy of GENERAL MOTORS CORP.
  7. Install the crossmember bolts.

    Tighten:  Tighten the bolts to 70 N.m (52 lb ft).

  8. Install the transmission mount nuts.
    Fig 5: Identifying Transmission Mount Nuts
    GM647997Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the nuts to 40 N.m (30 lb ft).

  9. Remove the transmission jack.
  10. Install a NEW transfer case gasket, if necessary.
    Fig 6: View Of Transfer Case Gasket
    GM654219Courtesy of GENERAL MOTORS CORP.
  11. Install the transfer case. Refer to Transfer Case Assembly Replacement .
  12. Check the fluid level. Add fluid if necessary.