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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 10 (Engine Mechanical - 8.1L) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Water Crossover Installation

Water Crossover Installation

WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Water Outlet, Bolts, Thermostat & Coolant Crossover
    GM1309968Courtesy of GENERAL MOTORS CORP.
  1. Install the thermostat (312) with the seal into the engine coolant crossover (308).
  2. Install the water outlet (311).
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the water outlet bolts (310).

    Tighten:  Tighten the bolts to 30 N.m (22 lb ft).

  5. Fig 2: View Of Engine Coolant Crossover & Gasket
    GM470698Courtesy of GENERAL MOTORS CORP.
  6. Install the gaskets and the engine coolant crossover.
  7. Install the bolts.

    Tighten:  Tighten the engine coolant crossover bolts to 50 N.m (37 lb ft).

  8. Fig 3: View Of Bypass Hose & Clamps
    GM470692Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Properly position the thermostat bypass hose clamps to avoid water pump pulley interference.
  9. Install the thermostat bypass hose and clamps.
  10. Fig 4: View Of Drive Belt Tensioner & Bolts
    GM470789Courtesy of GENERAL MOTORS CORP.
  11. Install the drive belt tensioner.
  12. Install the drive belt tensioner bolts.

    Tighten:  Tighten the drive belt tensioner bolts to 50 N.m (37 lb ft).