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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine Controls - 6.6L - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Filler Hose Replacement (Pickup) >> Installation Procedure

Installation Procedure

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  1. Remove the cap from the opening on the fuel tank.
  2. Install the fill hose to the vehicle and tank.
  3. Install the vent hose to the tank.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Tighten the fuel tank vent hose and fill hose clamps (1, 2).
    Fig 1: Tightening Fuel Tank Vent Hose And Fill Hose Clamps
    GM1378752Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

  5. Fig 2: View Of Rear Axle Vent Hose
    GM816707Courtesy of GENERAL MOTORS CORP.
  6. Install the rear axle vent hose to the clip on the fuel fill pipe bracket.
  7. Position the chassis harness ground strap (2) and fuel tank ground strap (3).
  8. Install the ground strap anti-rotation tab into the frame hole.
  9. Install the fuel tank ground strap bolt (1).
    Fig 3: Installing Fuel Tank Fill Pipe Ground Wire Bolt
    GM1238144Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

  10. Lower the vehicle.
  11. Install the fuel tank filler housing.
  12. Install the fuel tank filler housing to fuel tank fill pipe screws.
    Fig 4: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the screws to 2.3 N.m (20 lb in).

  13. Install the fuel tank filler housing to body screws (1) and retainer (2).
    Fig 5: View Of Fuel Tank Filler Housing To Body Screws & Retainer
    GM853731Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the screws to 2.3 N.m (20 lb in).