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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 964 (Engine Mechanical - 6.6L (5 Of 5)) >> Off-Vehicle Repair Instructions (4 Of 4) >> Exhaust Gas Recirculation and Cooler Installation

Exhaust Gas Recirculation and Cooler Installation

WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Intake Manifold Tube
    GM1335575Courtesy of GENERAL MOTORS CORP.
  1. Install the intake manifold tube.
  2. Fig 2: Identifying EGR Cooler Bracket
    GM1650666Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust gas recirculation (EGR) cooler bracket.
  4. NOTE: Refer to Fastener Notice .
  5. Install the EGR cooler bracket bolts.

    Tighten:  Tighten the EGR cooler bracket bolts to 25 N.m (18 lb ft).

  6. Fig 3: View Of EGR & Cooler
    GM1335573Courtesy of GENERAL MOTORS CORP.
  7. Install the EGR and cooler.
  8. Fig 4: View Of EGR Mount Bolt
    GM1335571Courtesy of GENERAL MOTORS CORP.
  9. Install the EGR mount bolt.

    Tighten:  Tighten the EGR mount bolt to 50 N.m (37 lb ft).

  10. Fig 5: View Of EGR Cooler
    GM1650663Courtesy of GENERAL MOTORS CORP.
  11. Install the top EGR cooler bolts.

    Tighten:  Tighten the top EGR cooler bolts to 25 N.m (18 lb ft).

  12. Fig 6: View Of Air Inlet Tube And Nuts
    GM1650661Courtesy of GENERAL MOTORS CORP.
  13. Install the air inlet tube.
  14. Install the air inlet tube nuts.

    Tighten:  Tighten the air inlet tube nuts to 25 N.m (18 lb ft).

  15. Fig 7: View Of Air Inlet Tube Bolt And Nut
    GM1650657Courtesy of GENERAL MOTORS CORP.
  16. Install the air inlet tube to intake manifold tube bolt and nut.

    Tighten:  Tighten the air inlet tube to intake manifold tube bolt and nut to 25 N.m (18 lb ft).