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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 962 (Engine Mechanical - 6.6L (3 Of 5)) >> Off-Vehicle Repair Instructions (2 Of 4) >> Piston, Connecting Rod, and Bearing Removal >> Tools Required

Tools Required

WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.

J 24270  Ridge Reamer

    Fig 1: Removing Cylinder Bore Ring Ridge
    GM11497Courtesy of GENERAL MOTORS CORP.
  1. Rotate the crankshaft to place the piston at the bottom of the piston stroke.
  2. Place a cloth on top of the piston.
  3. Use the J 24270  to remove the ridge at the top of the cylinder bore.
  4. Remove cloth.
  5. Remove cutting debris from the cylinder and piston.
  6. Fig 2: View Of Connecting Rod Cap & Bearing Insert
    GM660550Courtesy of GENERAL MOTORS CORP.
  7. Remove the connecting rod cap bolts. Set the bolts aside for use in plastic gauging if needed. New bolts will be used for final assembly.
  8. Remove the connecting rod cap.
  9. Remove the bearing insert from connecting rod.
  10. Fig 3: View Of Piston Assembly
    GM1336121Courtesy of GENERAL MOTORS CORP.
  11. Push piston assembly out of cylinder.
  12. Reassemble the connecting rod bearing, cap, and bolts upon removal.