Circuit/System Testing
WARNING: This page is about a different car, the 2007 GMC Sierra, 2007 GMC Cab & Chassis Sierra, 2007 Chevrolet Silverado, and 2007 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
- You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- If the fuel level is not between 25-50 percent, add 19 L (5 gal) in order to perform this diagnostic procedure. If the fuel level is not within this range, misdiagnosis will occur.
- Turn ON the ignition, with the engine OFF.
- Command the fuel pump relay ON and OFF with a scan tool. You should either hear or feel the fuel pump relay click with each command.
- If the fuel pump relay did not clicked when commanded ON and OFF, replace the fuel pump relay.
- Remove the fuel pump relay from the underhood electrical center.
- Probe the positive voltage supply circuit of the fuel pump relay with a test lamp that is connected to a ground. The test lamp should illuminate.
- If the test lamp did not illuminate, test the positive voltage supply circuit for an open.
- Connect a fused jumper wire between the positive voltage supply circuit of the fuel pump relay and the voltage supply circuit of the fuel pump. The fuel pump should operate.
- If the fuel pump did not operate, test the voltage supply circuit of the fuel pump and the ground circuit of the fuel pump for an open.
- If the positive voltage supply circuit fuse opens, test the voltage supply circuit of the fuel pump for a short to ground.
- If all circuits tested normal, replace the fuel pump.
- With the fused jumper still connected, observed the Fuel Level sensor voltage parameter with a scan tool. The rear fuel level voltage should increase as the pump is operating.
- If the fuel level voltage did not increased, inspect the fuel lines and the fuel sender for a restriction at the rear fuel tank.
- Remove the fused jumper and disconnect the outlet hose from the fuel pump. Connect a section of rubber hose with a clamp to the outlet port of the fuel pump. Insert the other end of the hose into an approved container to measure more than 4 liters (1.06 gallons) of fuel. Operate the fuel pump for a total of 2 minutes and measure the fuel in the container. There should be 2.6 liters (0.70 gallons) of fuel.
- If the fuel volume did not measure more than 2.6 liters (0.70 gallons) within the specified time, replace the fuel pump.