Circuit/System Testing
WARNING: This page is about a different car, the 2007 GMC Sierra, 2007 GMC Cab & Chassis Sierra, 2007 Chevrolet Silverado, and 2007 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Visually inspect the exhaust differential pressure system for any of the following conditions:
- Modifications
- Damaged components
- Bends or kinks
- Loose or improperly installed components
- Improperly routed differential pressure lines
The exhaust differential pressure line should have a continuous downward gradient from the sensor.
- Ignition ON, observe the scan tool EGR Position Sensor and Desired EGR Position parameters while commanding the EGR solenoid to 20 percent and 0 percent. The values should remain equal to or less than 3 percent.
- If greater than the specified range, replace the EGR valve.
- Test the EGR valve gaskets and cooler gaskets for leaks. Apply a soap solution to the gaskets while commanding the TC Vane Pos. Ctrl. Solenoid ON, and inspect for excessive air bubbles at the EGR valve gaskets and cooler gaskets.
- If an air leak is found, replace the EGR valve gaskets or EGR cooler gasket.
- Test the charge air cooler (CAC) for leaks. Refer to Charge Air Cooler Diagnosis (Charge Air Cooler Air Leak Test) or Charge Air Cooler Diagnosis (Full System Air Leak Test) .
- Test the fuel system for leaking fuel injectors, high fuel pressures, or high fuel injector flow rates. Refer to Fuel Injector Balance Test with Tech 2 .
- Ignition OFF, disconnect the harness connector at the exhaust differential pressure sensor.
- Ignition OFF for 90 seconds, test for less than 5 ohms of resistance between the low reference circuit terminal 1 and ground.
- If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
- Disconnect the harness connector X1 at the ECM.
- Test for less than 5 ohms of resistance on the DPF differential pressure sensor circuits between the following terminals:
- ECM X1 5-volt reference circuit terminal 14 to exhaust differential pressure sensor terminal 3.
- ECM X1 signal circuit terminal 43 to exhaust differential pressure sensor terminal 2.
- If greater than the specified range, repair the affected circuit for an open/high resistance.
- If all circuits and engine control components test normal, test the exhaust differential pressure sensor.
IMPORTANT:
Perform the Repair Verification after completing the Circuit/System Testing.