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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 908 (Engine Controls And Fuel - 6.6L (LMM) - Introduction (2 Of 2)) >> Repair Instructions >> Fuel Tank Filler Hose Replacement (Pickup) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 GMC Sierra, 2007 GMC Cab & Chassis Sierra, 2007 Chevrolet Silverado, and 2007 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Fill Pipe Assembly
    GM1378752Courtesy of GENERAL MOTORS CORP.
  1. Remove the cap from the opening on the fuel tank.
  2. Install the fill hose to the vehicle and tank.
  3. Install the vent hose to the tank.
    NOTE: Refer to Fastener Notice .
  4. Tighten the fuel tank vent hose and fill hose clamps (1, 2).

    Tighten:  Tighten the clamp to 2.5 N.m (22 lb in).

    5. Fig 2: View Of Rear Axle Vent Hose
    GM816707Courtesy of GENERAL MOTORS CORP.
  5. Install the rear axle vent hose to the clip on the fuel fill pipe bracket.
    6. Fig 3: Fuel Tank Fill Pipe Ground Wire Bolt, Ground Wire & Chassis Harness Ground Wire
    GM1238144Courtesy of GENERAL MOTORS CORP.
  6. Position the chassis harness ground strap (2) and fuel tank ground strap (3).
  7. Install the ground strap anti-rotation tab into the frame hole.
  8. Install the fuel tank ground strap bolt (1).

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

  9. Lower the vehicle.
    10. Fig 4: Identifying Fuel Filler Components
    GM300318Courtesy of GENERAL MOTORS CORP.
  10. Install the fuel tank filler housing.
  11. Install the fuel tank filler housing to fuel tank fill pipe screws.

    Tighten:  Tighten the screws to 2.3 N.m (20 lb in).

    12. Fig 5: View Of Fuel Tank Filler Housing To Body Screws & Retainer
    GM853731Courtesy of GENERAL MOTORS CORP.
  12. Install the fuel tank filler housing to body screws (1) and retainer (2).

    Tighten:  Tighten the screws to 2.3 N.m (20 lb in).

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