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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 901 (Front Suspension System) >> Repair Instructions >> Torsion Bar and Support Assembly Replacement (Bushing Style) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: J 36202, Adjustment Arm & Crossmember
    GM360742Courtesy of GENERAL MOTORS CORP.
    NOTE: Use care when handling the torsion bars in order to avoid chipping or scratching the coating. Damage to the coating will result in premature failure of the torsion bars.
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Install the J 36202  to the adjustment arm and the crossmember. See Special Tools .
  3. Using the J 36202  , increase the tension on the adjustment arm until the load is removed from the adjustment bolt and the adjuster nut. See Special Tools .
    4. Fig 2: Torsion Bar, Adjustment Bolt & Nut
    GM348349Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Mark the adjustment bolt and count the number of times that is required to remove the adjustment bolt.
  4. Remove the adjustment bolt (3) and the adjust nut (4) from the crossmember (1).
  5. Remove the J 36202  , allowing the torsion bar to unload. See Special Tools .
  6. Remove the adjustment arm (2) by sliding the torsion bar forward.
    7. Fig 3: Torsion Bar Crossmember, Bolts & Weld Nuts
    GM348347Courtesy of GENERAL MOTORS CORP.
  7. Remove the torsion bar crossmember bolt (4) from the weld nut (1).
  8. Remove the crossmember (2) from the crossmember mount (3).
  9. Remove the torsion bar from the crossmember.
    10. IMPORTANT: The left and right torsion bars are different and are not interchangeable.
  10. Remove the torsion bars from the vehicle.
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