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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 875 (Battery, Charging System And Starting System) >> Repair Instructions >> Starter Solenoid Cable Replacement (6.6L) >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Negative Battery Cable & Components
    GM1873940Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (w/Single Battery)  or Battery Negative Cable Disconnection and Connection (w/Auxiliary Battery)  or Battery Negative Cable Disconnection and Connection (w/Dual Batteries) .
  2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  3. Open the starter solenoid cable positive battery post cover.
  4. Loosen the starter solenoid cable nut (1).
  5. Remove the starter solenoid cable from the battery positive post.
    6. Fig 2: View Of Battery Components
    GM1873941Courtesy of GENERAL MOTORS CORP.
  6. Open the starter solenoid cable positive battery post cover (1).
  7. Loosen the starter solenoid cable nut (2).
  8. Remove the starter solenoid cable (5) from the battery positive post.
    9. Fig 3: View Of Starter Solenoid Cable Clips
    GM1874027Courtesy of GENERAL MOTORS CORP.
  9. Remove the starter solenoid cable clip (3) from the battery tray.
  10. Remove the starter solenoid cable clips (4) from the air conditioning (A/C) evaporator tube.
    11. Fig 4: View Of Mega Fuse Cover
    GM1873916Courtesy of GENERAL MOTORS CORP.
  11. Remove the mega fuse cover.
    12. Fig 5: View Of Mega Fuse Nut
    GM1874029Courtesy of GENERAL MOTORS CORP.
  12. Remove the starter solenoid cable to mega fuse nut (1).
  13. Remove the starter solenoid cable branch from the mega fuse stud.
  14. Remove the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement - Right Side (Chevrolet) or Front Wheelhouse Liner Replacement - Right Side (GMC) .
    15. Fig 6: View Of Oil Pan Skid Plate & Bolts
    GM1698083Courtesy of GENERAL MOTORS CORP.
  15. Remove the front 2 oil pan skid plate bolts, loosen the rear 2 bolts and remove the skid plate.
    16. Fig 7: View Of Engine Wiring Harness Clips
    GM1874031Courtesy of GENERAL MOTORS CORP.
  16. Remove the engine wiring harness clip (1) from the starter solenoid cable.
  17. Remove the engine wiring harness clips (2) from the starter solenoid cable channel.
    18. Fig 8: View Of Starter Solenoid Cable At Frame
    GM1874033Courtesy of GENERAL MOTORS CORP.
  18. Remove the starter solenoid cable bolt from the frame.
  19. Reposition the starter solenoid cable (1) from the frame.
    20. Fig 9: View Of Coolant Heater Cord
    GM1874035Courtesy of GENERAL MOTORS CORP.
  20. Disconnect the coolant heater cord (1) from the coolant heater.
    21. Fig 10: View Of Starter Solenoid Cable & Components
    GM1874037Courtesy of GENERAL MOTORS CORP.
  21. Remove the starter solenoid cable nut (6) from the starter.
  22. Remove the starter solenoid cable (7) from the starter.
  23. Remove the starter solenoid cable bolt (3) from the engine block.
  24. Reposition the starter solenoid cable terminal (2) from the engine wiring harness ground terminal (1).
  25. Remove the starter solenoid cable bracket nut (5) and bracket from the stud.
  26. Remove the starter solenoid cable clip bolt (4) from the frame.
    27. Fig 11: View Of Starter Solenoid Cable Terminal, Bracket & Bolts
    GM1874038Courtesy of GENERAL MOTORS CORP.
  27. Reposition the starter solenoid cable bracket (1) and remove the engine wiring harness from the rear clips on the bracket.
    28. Fig 12: View Of Starter Solenoid Cable Channel Bolts
    GM1874040Courtesy of GENERAL MOTORS CORP.
  28. Remove the starter solenoid cable channel bolts (1).
  29. Lower the vehicle.
    30. Fig 13: View Of Starter Solenoid Cable
    GM1874042Courtesy of GENERAL MOTORS CORP.
  30. Remove the starter solenoid cable from the vehicle.
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