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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 233 (Wiring Systems (General Information)) >> Repair Instructions >> Body Wiring Harness Junction Block Replacement >> Installation Procedure

Installation Procedure

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  1. Install the wiring harness (2) to the junction block base (3).
  2. Install the junction block base (3) to the floor studs.

    Ensure the remaining electrical connections (4, 5) are not captured under the junction block base after installations the floor studs.

    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  3. Install the junction block base nuts (1) to the floor studs.

    Tighten 

    Tighten the block base nuts to 5 N.m (44 lb in).

    Fig 1: Installing Wiring Harness, Junction Block Base & Nuts
    G02422109Courtesy of GENERAL MOTORS CORP.
  4. Install the junction block (1) to the junction block base.

    Ensure the retaining tabs are fully seated.

    Tighten 

    Tighten the bolts (2) to 5 N.m (44 lb in).

    Fig 2: Installing Junction Block
    G02422110Courtesy of GENERAL MOTORS CORP.
  5. Connect the electrical connectors (1), if equipped with YF7.
    Fig 3: Connecting Electrical Connectors
    G02422111Courtesy of GENERAL MOTORS CORP.
  6. Connect the positive battery cable (3) to the junction block.
  7. Install the positive battery cable nut (2).

    Tighten 

    Tighten the nut to (2) to 10 N.m (88 lb in).

    Fig 4: Connecting Positive Battery Cable & Nut
    G02422112Courtesy of GENERAL MOTORS CORP.
  8. Install the junction block cover (1).
  9. Install the drivers seat. Refer to SEAT REPLACEMENT .
  10. Connect the battery negative cable. Refer to BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE .
    Fig 5: Installing Junction Block Cover
    G02422113Courtesy of GENERAL MOTORS CORP.