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Home >> GMC >> 2006 >> Sierra 1500 HD, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 232 (Engine Cooling System) >> Repair Instructions >> Coolant Heater Replacement (4.8L, 5.3L, and 6.0L Engines) >> Installation Procedure

Installation Procedure

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  1. If re-using the old coolant heater, apply thread sealant GM P/N 12346004 (Canadian P/N 10953480), or equivalent to the threads.
    CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the coolant heater to the engine block.

    Tighten 

    Tighten the coolant heater to 50 N.m (37 ft lbs).

    Fig 1: Installing Coolant Heater
    G02079204Courtesy of GENERAL MOTORS CORP.
    CAUTION: The heater cord must not touch the engine, hot pipes, manifold, or any moving parts. Route the cord to the left front of the engine compartment securing with tie straps as necessary to prevent damage.
  3. Connect the coolant heater electrical connector (2).
  4. Lower the vehicle.
  5. Fill the cooling system. Refer to Draining and Filling Cooling System .
    Fig 2: Connecting Coolant Heater Electrical Connector
    G02079205Courtesy of GENERAL MOTORS CORP.